Powertrain

Quick Release Coupling. General Procedures

43steps
~258min
5/5difficulty
Done 0 of 43

Disconnect

  1. Refer to: Gasoline and Gasoline-Ethanol Fuel System Safety Precautions (100-00 General Information, Description and Operation).
  2. Release the fuel system pressure.
    Refer to: Fuel System Pressure Release (310-00A Fuel System — General Information — 1.5 L EcoBoost (118 kW/160 L PS) — I4, General Procedures).
  3. Disconnect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
    • Release the retaining tabs.
    • Lift the clip.
    • Press the release.
    Ford Fusion. Quick Release Coupling. General Procedures
  4. Disconnect the quick release coupling from the tube.
    Ford Fusion. Quick Release Coupling. General Procedures

Connect

  1. Inspect and clean both ends of the quick-connect coupling.
    Install the quick-connect coupling onto the tube until it bottoms out.
    Ford Fusion. Quick Release Coupling. General Procedures
  2. Push the retainer into the quick release coupling body until the tabs are flush and locked.
    Ford Fusion. Quick Release Coupling. General Procedures
  3. Connect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

Disconnect

  1. Refer to: Gasoline and Gasoline-Ethanol Fuel System Safety Precautions (100-00 General Information, Description and Operation).
  2. Release the fuel system pressure.
    Refer to: Fuel System Pressure Release (310-00A Fuel System — General Information — 1.5 L EcoBoost (118 kW/160 L PS) — I4, General Procedures).
  3. Disconnect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  4. Squeeze the retainer tabs of the quick release coupling to release the locking mechanism and push the locking mechanism out to release the tube.
    Ford Fusion. Quick Release Coupling. General Procedures
  5. Remove the quick-connect coupling from the tube.
    Ford Fusion. Quick Release Coupling. General Procedures

Connect

  1. Install the quick-connect coupling onto the tube until it bottoms out.
    Ford Fusion. Quick Release Coupling. General Procedures
  2. Press the locking mechanism of the quick release coupling into the locked position.
    Ford Fusion. Quick Release Coupling. General Procedures
  3. Connect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

Disconnect

  1. Refer to: Gasoline and Gasoline-Ethanol Fuel System Safety Precautions (100-00 General Information, Description and Operation).
  2. Release the fuel system pressure.
    Refer to: Fuel System Pressure Release (310-00A Fuel System — General Information — 1.5 L EcoBoost (118 kW/160 L PS) — I4, General Procedures).
  3. Disconnect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  4. Release the locking tab on the quick release coupling and separate it from the fitting.
    Ford Fusion. Quick Release Coupling. General Procedures

Connect

  1. Release the locking tab and install the quick release coupling onto the fitting.
    Ford Fusion. Quick Release Coupling. General Procedures
  2. Place the locking tab in the locked position.
    Ford Fusion. Quick Release Coupling. General Procedures
  3. Connect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

Disconnect

  1. Refer to: Gasoline and Gasoline-Ethanol Fuel System Safety Precautions (100-00 General Information, Description and Operation).
  2. Release the fuel system pressure.
    Refer to: Fuel System Pressure Release (310-00A Fuel System — General Information — 1.5 L EcoBoost (118 kW/160 L PS) — I4, General Procedures).
  3. Disconnect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  4. Squeeze the retainer tabs of the quick release coupling to release the locking mechanism and push the locking mechanism out to release the tube.
    Ford Fusion. Quick Release Coupling. General Procedures
  5. Remove the quick-connect coupling from the tube.
    Ford Fusion. Quick Release Coupling. General Procedures

Connect

  1. Install the quick release coupling onto the tube.
    Ford Fusion. Quick Release Coupling. General Procedures
  2. Connect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

Disconnect

  1. Refer to: Gasoline and Gasoline-Ethanol Fuel System Safety Precautions (100-00 General Information, Description and Operation).
  2. Release the fuel system pressure.
    Refer to: Fuel System Pressure Release (310-00A Fuel System — General Information — 1.5 L EcoBoost (118 kW/160 L PS) — I4, General Procedures).
  3. Disconnect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
    1. Push the tube inward.
    1. Press the clip into the quick-connect coupling.
    1. Remove the quick-connect coupling from the fitting.
    Ford Fusion. Quick Release Coupling. General Procedures

Connect

  1. Install the quick release coupling onto the tube.
    Ford Fusion. Quick Release Coupling. General Procedures
  2. Connect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

Disconnect

NOTICE: When reusing fluid tube connectors, always use compressed air to remove any foreign material from the connector retaining clip area before separating from the tube, or damage to the tube or connector clip may occur.

NOTICE: Fuel injection equipment is manufactured to very high tolerances and fine clearances. It is important that absolute cleanliness is observed when working on these components or damage to the component may occur. Always install plugs on any open holes or pipes.

NOTICE: Do not use any tools. Use of tools may deform the retaining clip components, which may result in fuel leakage.

  1. Refer to: Gasoline and Gasoline-Ethanol Fuel System Safety Precautions (100-00 General Information, Description and Operation).
  2. Release the fuel system pressure.
    Refer to: Fuel System Pressure Release (310-00A Fuel System — General Information — 1.5 L EcoBoost (118 kW/160 L PS) — I4, General Procedures).
  3. Disconnect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

    1. Release the secondary latches.
    1. Pull out the primary latch.
    Ford Fusion. Quick Release Coupling. General Procedures
  4. Separate the quick-connect fitting from the tube.
    Ford Fusion. Quick Release Coupling. General Procedures

Connect


    1. Install the quick-connect fitting onto the tube.
    1. Lock the secondary lock tab.
    Ford Fusion. Quick Release Coupling. General Procedures
  1. Connect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

Test yourself

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