Chassis

Vehicle Dynamic Suspension. Diagnosis and Testing

~61min read

Diagnostic Trouble Code Chart

VDM Diagnostic Trouble Code Chart

The diagnosis in this manual assumes a certain level of skill and knowledge of Ford-approved diagnostic procedures.
REFER TO: Diagnostic Methods (100-00 General Information, Description and Operation).

Trouble Code Description Action
C110C:11 Left front damper solenoid: circuit shorted to ground GO to Pinpoint Test D
C110C:12 Left front shock absorber solenoid: circuit shorted to battery GO to Pinpoint Test D
C110C:13 Left front shock absorber solenoid: open circuit GO to Pinpoint Test D
C110D:11 Right front damper solenoid: circuit shorted to ground GO to Pinpoint Test D
C110D:12 Right front shock absorber solenoid: circuit shorted to battery GO to Pinpoint Test D
C110D:13 Right front shock absorber solenoid: open circuit GO to Pinpoint Test D
C110E:11 Left rear shock absorber solenoid: circuit shorted to ground GO to Pinpoint Test D
C110E:12 Left rear shock absorber solenoid: circuit shorted to battery GO to Pinpoint Test D
C110E:13 Left rear shock absorber solenoid: open circuit GO to Pinpoint Test D
C110F:11 Right rear shock absorber solenoid: circuit shorted to ground GO to Pinpoint Test D
C110F:12 Right rear shock absorber solenoid: circuit shorted to battery GO to Pinpoint Test D
C110F: 13 Right rear shock absorber solenoid: open circuit GO to Pinpoint Test D
C1124:55 Height sensor(s): not configured This DTC is automatically set in a new VDM and indicates that the system requires ride height sensor calibration. After the system calibration, the DTC can be cleared. CALIBRATE the VDM and sensors. FOLLOW the diagnostic scan tool instructions.
C1124:56 Ride Height Sensor(s): Incorrect or Incompatible Configuration This DTC is set when the ride height sensor voltage is out of range during the VDM system ride height sensor calibration. After the system calibration, the DTC can be cleared.
C1A03:11 Left Front Ride Height Sensor: Circuit Shorted to Ground GO to Pinpoint Test E
C1A03:12 Left Front Height Sensor: Short to Battery GO to Pinpoint Test E
C1A03:64 Left Front Height Sensor: Signal Not Plausible
  • CHECK the service history for recent service actions related to the VDM. This DTC is set due to incomplete or incorrect PMI procedures.
  • If recent service actions were performed on the VDM, REPEAT the PMI procedure as directed by the diagnostic scan tool.
  • CLEAR the DTC and PERFORM the VDM self-test. If the DTC does not return, the repair is complete.
  • If the DTC returns, INSTALL a new VDM.
    REFER TO: Vehicle Dynamics Module (VDM) (204-05 Suspension Ride Control, Removal and Installation).
C1A04:11 Right Front Ride Height Sensor: Circuit Shorted to Ground GO to Pinpoint Test E
C1A04:12 Right Front Ride Height Sensor: Circuit Shorted to Battery GO to Pinpoint Test E
C1A04:64 Right Front Ride Height Sensor: Signal Invalid
  • CHECK the service history for recent service actions related to the VDM. This DTC is set due to incomplete or incorrect PMI procedures.
  • If recent service actions were performed on the VDM, REPEAT the PMI procedure as directed by the diagnostic scan tool.
  • CLEAR the DTC and PERFORM the VDM self-test. If the DTC does not return, the repair is complete.
  • If the DTC returns, INSTALL a new VDM.
    REFER TO: Vehicle Dynamics Module (VDM) (204-05 Suspension Ride Control, Removal and Installation).
C1A05:11 Left Rear Ride Height Sensor: Circuit Shorted to Ground GO to Pinpoint Test E
C1A05:12 Left Rear Height Sensor: Short to Battery GO to Pinpoint Test E
C1A05:64 Left Rear Height Sensor: Signal Not Plausible
  • CHECK the service history for recent service actions related to the VDM. This DTC is set due to incomplete or incorrect PMI procedures.
  • If recent service actions were performed on the VDM, REPEAT the PMI procedure as directed by the diagnostic scan tool.
  • CLEAR the DTC and PERFORM the VDM self-test. If the DTC does not return, the repair is complete.
  • If the DTC returns, INSTALL a new VDM.
    REFER TO: Vehicle Dynamics Module (VDM) (204-05 Suspension Ride Control, Removal and Installation).
C1A06:11 Right Rear Ride Height Sensor: Circuit Shorted to Ground GO to Pinpoint Test E
C1A06:12 Right Rear Ride Height Sensor: Circuit Shorted to Battery GO to Pinpoint Test E
C1A06:64 Right Rear Ride Height Sensor: Signal Invalid
  • CHECK the service history for recent service actions related to the VDM. This DTC is set due to incomplete or incorrect PMI procedures.
  • If recent service actions were performed on the VDM, REPEAT the PMI procedure as directed by the diagnostic scan tool.
  • CLEAR the DTC and PERFORM the VDM self-test. If the DTC does not return, the repair is complete.
  • If the DTC returns, INSTALL a new VDM.
    REFER TO: Vehicle Dynamics Module (VDM) (204-05 Suspension Ride Control, Removal and Installation).
P1758:19 Incorrect Pressure Control Solenoid System Current: Circuit Current Above Threshold GO to Pinpoint Test C
U0100:87 Lost Communication With ECM/PCM "A": No Sub Type Information GO to Pinpoint Test F
U0121:87 Lost communication with Anti-Lock Brake System (ABS) Module: No sub type information GO to Pinpoint Test G
U0131:87 Lost communication with Power Steering Control Module: No sub type information GO to Pinpoint Test H
U0137:87 Trailer Brake Control Module Communication Lost: Message Missing GO to Pinpoint Test I
U0140:87 Lost Communication with Body Control Module: No Sub Type Information GO to Pinpoint Test J
U0151:87 Restraints Control Module Communication Lost: Message Missing GO to Pinpoint Test K
U0401:00 Invalid data received from ECM/PCM "A": No subtype information
  • This DTC is stored in permanent memory if any of the following PCM messages contain "invalid" instead of actual message data: accelerator pedal position, ambient air temperature, drive wheel torque, engine speed data, powertrain status, gear selector position or vehicle speed.
  • Using the diagnostic scan tool, RETRIEVE and CHECK all PCM and GWM diagnostic trouble codes (DTCs).
    REFER TO: Communication Network (418-00 Communication Network, Diagnosis and Testing).
    REFER TO: Engine Control Modules (303-14B Engine Control Modules - 2 L EcoBoost (184 kW/250 L PS) - MI4, Diagnosis and Testing).
    REFER TO: Engine Control Modules (303-14B Engine Control Modules - 2 L EcoBoost (184 kW/250 L PS) - MI4, Diagnosis and Testing).
    REFER TO: Engine Control Modules (303-14B Engine Control Modules - 2 L EcoBoost (184 kW/250 L PS) - MI4, Diagnosis and Testing).
  • If the diagnostic scan tool cannot communicate with the PCM or GWM,
    REFER TO: Communication Network (418-00 Communication Network, Diagnosis and Testing).
  • If there are no diagnostic trouble codes (DTCs) in the PCM or GWM, the condition may be intermittent.
  • TURN the ignition OFF. DISCONNECT and INSPECT all PCM and GWM electrical connectors and related inline connectors for corrosion, bent pins, pushed-out pins and spread terminals. REPAIR as necessary.
U0415:00 Incorrect Data Received from Anti-Lock Braking System (ABS) Control Module: No Sub-Type Information
  • This DTC is stored in permanent memory if any of the following ABS module messages contain "invalid" instead of actual message data: ABS active, brake torque request, stability control mode, stability control request indicator, traction control mode, vehicle lateral acceleration, vehicle longitudinal acceleration, vehicle roll rate or vehicle vertical acceleration.
  • Using the diagnostic scan tool, RETRIEVE and CHECK all ABS module diagnostic trouble codes (DTCs).
    REFER TO: Anti-Lock Brake System (ABS) and Stability Control System (206-09 Anti-Lock Brake System (ABS) and Stability Control System, Diagnosis and Testing).
  • If the diagnostic scan tool cannot communicate with the ABS module,
    REFER TO: Communication Network (418-00 Communication Network, Diagnosis and Testing).
  • If there are no diagnostic trouble codes (DTCs) in the ABS module, the condition may be intermittent.
  • TURN the ignition OFF. DISCONNECT and INSPECT all ABS module electrical connectors and related inline connectors for corrosion, bent pins, pushed-out pins and spread terminals. REPAIR as necessary.
U0420:00 Invalid data received from Power Steering Control Module: No Sub-type Information
  • Steering wheel angle information is sent to the VDM from the PSCM.
  • This DTC is stored in permanent memory if the steering wheel angle data message contains "invalid" instead of actual steering wheel angle data.
  • Using the diagnostic scan tool, RETRIEVE and CHECK all PSCM diagnostic trouble codes (DTCs).
    Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and TestingClick here to access the guided routine (EPAS).Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Internet Explorer version 11 or later is required to perform this Pinpoint test.
  • If the diagnostic scan tool cannot communicate with the PSCM,
    REFER TO: Communication Network (418-00 Communication Network, Diagnosis and Testing).
  • If there are no diagnostic trouble codes (DTCs) in the PSCM, the condition may be intermittent.
  • TURN the ignition OFF. DISCONNECT and INSPECT all PSCM module electrical connectors and related inline connectors for corrosion, bent pins, pushed-out pins and spread terminals. REPAIR as necessary.
U0422:00 Incorrect Data Received from Body Control Module: No Sub Type Information
  • This DTC is stored in permanent memory if any of the following BCM messages contain "invalid" instead of actual message data.
  • Using the diagnostic scan tool, RETRIEVE and CHECK all BCM diagnostic trouble codes (DTCs).
    REFER TO: Body Control Module (BCM) (419-10 Multifunction Electronic Modules, Diagnosis and Testing).
  • If the diagnostic scan tool cannot communicate with the BCM,
    REFER TO: Communication Network (418-00 Communication Network, Diagnosis and Testing).
  • If the BCM has no diagnostic trouble codes (DTCs), this condition may be caused by an intermittent concern.
  • TURN the ignition OFF and WAIT one minute. DISCONNECT and INSPECT all BCM electrical connectors and related inline connectors for corrosion, bent pins, backed-out pins and spread terminals. REPAIR as necessary.
U0452:00 Incorrect Data Received from Restraints Control Module: No Sub Type Information
  • This DTC is stored in continuous memory if any of the following RCM messages contain 'invalid' instead of the actual message data: vehicle lateral acceleration, vehicle longitudinal acceleration or vehicle roll rate.
  • Using a diagnostic scan tool, RETRIEVE and INSPECT all RCM diagnostic trouble codes (DTCs).
    REFER TO: Supplemental Restraint System (SRS) (501-20B Supplemental Restraint System, Diagnosis and Testing).
  • If the diagnostic scan tool cannot communicate with the RCM,
    REFER TO: Communication Network (418-00 Communication Network, Diagnosis and Testing).
  • If there are no diagnostic trouble codes (DTCs) in the RCM, this condition may be caused by an intermittent concern.
  • TURN the ignition OFF and WAIT one minute. DISCONNECT and INSPECT all RCM electrical connectors and related inline connectors for corrosion, bent pins, backed-out pins and spread terminals. REPAIR as necessary.
U1000:00 Active-Driver Solid State Driver protection disabled: no subtype information
  • CLEAR the diagnostic trouble code. PERFORM the VDM self-test.
  • If the DTC returns, INSTALL a new VDM.
    REFER TO: Vehicle Dynamics Module (VDM) (204-05 Suspension Ride Control, Removal and Installation).
U200D:11 Control Module Output A: short to ground GO to Pinpoint Test E
U200D:12 Control Module Output A: short to battery GO to Pinpoint Test E
U200E:11 Control Module Output B: short to ground GO to Pinpoint Test E
U200E:12 Control Module Output B: short to battery GO to Pinpoint Test E
U2024:51 Control Module Calibration Data: Not Programmed
  • This DTC is set due to an incomplete or incorrect flash programming procedure.
  • REPEAT the flash programming procedure as directed by the diagnostic scan tool.
  • CLEAR the DTC and PERFORM the VDM self-test. RETRIEVE and RECORD all diagnostic trouble codes (DTCs).
  • If the diagnostic trouble code does not return, the repair is complete.
  • If the DTC returns, INSTALL a new VDM.
    REFER TO: Vehicle Dynamics Module (VDM) (204-05 Suspension Ride Control, Removal and Installation).
U2100:00 Initial Configuration Not Complete: No Sub Type Information
  • This DTC is preset in a new VDM and is automatically cleared when the VDM is configured correctly.
  • CONNECT the diagnostic scan tool and PERFORM the PMI procedure as directed by the diagnostic scan tool.
  • CLEAR the diagnostic trouble code. PERFORM the VDM self-test. RETRIEVE and RECORD all diagnostic trouble codes (DTCs).
  • If the diagnostic trouble code does not return, the repair is complete.
  • If the DTC returns, INSTALL a new VDM.
    REFER TO: Vehicle Dynamics Module (VDM) (204-05 Suspension Ride Control, Removal and Installation).
U2200:00 Control Module Configuration Memory Corrupt: No Sub Type Information
  • CLEAR the diagnostic trouble code. PERFORM the VDM self-test.
  • If the DTC returns, INSTALL a new VDM.
    REFER TO: Vehicle Dynamics Module (VDM) (204-05 Suspension Ride Control, Removal and Installation).
U3000:04 Control Module: Internal System Failure
  • CLEAR the diagnostic trouble code. PERFORM the VDM self-test.
  • If the DTC returns, INSTALL a new VDM.
    REFER TO: Vehicle Dynamics Module (VDM) (204-05 Suspension Ride Control, Removal and Installation).
U3000:49 Control Module: Internal Electronic Failure
  • CLEAR the diagnostic trouble code. PERFORM the VDM self-test.
  • If the DTC returns, INSTALL a new VDM.
    REFER TO: Vehicle Dynamics Module (VDM) (204-05 Suspension Ride Control, Removal and Installation).
U3003:16 Battery Voltage: Circuit Voltage Below Threshold GO to Pinpoint Test A
U3003:17 Battery Voltage: Circuit Voltage Above Threshold GO to Pinpoint Test B

Symptom Chart

Symptom Chart: Dynamic Vehicle Suspension

Diagnosis in this manual assumes a certain level of skill and knowledge of Ford-specific diagnostic techniques.
REFER TO: Diagnostic Methods (100-00 General Information, Description and Operation).

Condition Possible Sources Action
Module Does Not Respond to Diagnostic Scan Tool
  • Fuse
  • Wiring, Terminals or Connectors
  • VDM concern

  • REFER TO: Communication Network (418-00 Communication Network, Diagnosis and Testing).
Message center displays SERVICE REQUIRED DRIVE CONTROL MALFUNCTION
  • Diagnostic trouble codes (DTCs) present in the VDM
  • RETRIEVE all VDM diagnostic trouble codes (DTCs).
Harsh or rough ride
  • Dynamic vehicle suspension system disabled
  • RETRIEVE all VDM diagnostic trouble codes (DTCs).
  • If there are no diagnostic trouble codes (DTCs),
    REFER TO: Suspension System (204-00 Suspension System, General Information, Diagnosis and Testing).

Pinpoint Tests


Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and TestingPINPOINT TEST A: U3003:16

For circuit and connector information, refer to Wiring Diagrams Cell 41.

Normal Operation and Fault Symptoms

The VDM requires an operating voltage of 9 to 16 volts. The VDM receives this voltage from the BCM. The VDM has one ground circuit. Excessive resistance or an open in one or more of these circuits, a discharged battery or an inoperative charging system causes the VDM to set a diagnostic trouble code.

DTC Fault Trigger Conditions

Trouble Code Description Fault Trigger Condition
VDM U3003:16 Battery Voltage: Circuit Voltage Below Threshold This DTC is stored in continuous memory and on demand if the voltage supplied to the VDM drops below 9 volts for more than 5 seconds.

Possible Sources

  • Fuses
  • Wiring, Terminals or Connectors
  • VDM

Visual Inspection and Pre-checks

  • Make sure that the battery terminals and vehicle cables are free of corrosion and other contamination.
  • Make sure that the vehicle battery terminals are tightened to the correct torque.
  • Check that BCM fuse 36 (15A) is in working condition.
NOTICE: Use the correct probe adapter(s) when taking measurements. Using incorrect probe adapter(s) may cause damage to the connector.
A1 RECHECK VDM (VEHICLE DYNAMICS MODULE) DIAGNOSTIC TROUBLE CODES (DTCS)
  • Using the diagnostic scan tool, clear the VDM diagnostic trouble codes (DTCs).
  • Ignition OFF.
  • The ignition is on.
  • Using the diagnostic scan tool, perform the VDM module self-test.

IS DTC U3003:16 STILL PRESENT?
Yes GO to A2
No The system is currently operating correctly. The DTC may have been set due to a previous low battery voltage condition.
A2 CHECK CHARGING SYSTEM DIAGNOSTIC TROUBLE CODES (DTCS) IN PCM (POWERTRAIN CONTROL MODULE)
  • Using the diagnostic scan tool, retrieve all Continuous Monitor Diagnostic Trouble Codes (CMDTCs).

Are DTC B1317, B1318, B1676, U3003:16 or U3003:17 present in one or more modules AND are any charging system DTCs present in the RCM?
Yes CHECK the vehicle charging concern.
REFER TO: Charging System (414-00 Charging System - General Information, Diagnosis and Testing).
No GO to A3
A3 CHECK THE BATTERY CONDITION AND CHARGE
  • Perform the battery state of health test.
    REFER TO: Battery (414-01 Battery, Mounting and Cables, Diagnosis and Testing).

Did the battery pass the condition check?
Yes GO to A4
No INSTALL a new battery.
REFER TO: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).
A4 CHECK VDM (VEHICLE DYNAMICS MODULE) VOLTAGE (SW_IGN_V_VDM) PID (PARAMETER IDENTIFICATION)
  • The ignition is on.
  • Measure and record the battery voltage.
  • Using the diagnostic scan tool, monitor the SW_IGN_V_VDM PID.

Is the PID display within 0.2 V of the recorded battery voltage?
Yes GO to A8
No GO to A5
A5 CHECK VDM (VEHICLE DYNAMICS MODULE) VOLTAGE
  • Ignition OFF.
  • Disconnect VDM C3672A.
  • The ignition is on.
  • Action:
    Click to display the connectors
    Positive lead Measurement/Action Negative lead
    C3672A-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground

    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C3672A-2 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground

Is the voltage within 1 volt of the recorded battery voltage?
Yes GO to A6
No CHECK that BCM fuse 36 (15A) is in working condition.
If OK, REPAIR the faulty circuit for high resistance or an open.
If not OK, REFER TO the Wiring Diagrams manual to determine the cause of the short circuit.
A6 CHECK VDM (VEHICLE DYNAMICS MODULE) GROUND CIRCUIT FOR OPEN
  • Ignition OFF.
  • Disconnect VDM C3672A.
  • Action:
    Click to display the connectors
    Positive lead Measurement/Action Negative lead
    C3672A-11 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground

    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C3672A-12 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground

Is the resistance less than 3 ohms?
Yes GO to A7
No REPAIR the circuit.
A7 CHECK ALL ELECTRICAL CONNECTIONS
  • Ignition OFF.
  • Disconnect BCM C2280F.
  • Using a good light source, inspect all disconnected electrical connectors for the following:
    • corrosion - install a new connector or terminal and clean the module contacts
    • damaged or bent pins - install new terminals or pins
    • pushed-out pins - install new pins as necessary
    • spread terminals - install new terminals as necessary

Are there no signs of corrosion, damaged terminals, bent terminals, pushed-out terminals or stretched terminals in the connectors?
Yes GO to A8
No REPAIR the connector or terminals.
For wiring diagrams and connector information, refer to Wiring Diagrams, cell 5.
A8 CHECK VDM (VEHICLE DYNAMICS MODULE) OPERATION
  • Connect BCM C2280F. Make sure it is installed and fully seated.
  • Connect VDM C3672A and C3672B. Make sure they are installed and fully seated.
  • Operate the system and determine if the concern is still present.

Is the concern still present?
Yes CHECK OASIS for any applicable service articles: TSB, GSB, SSM or FSA. If a service article exists for this concern, STOP this test and FOLLOW the service article instructions.
If no Technical Service Bulletins (TSB) exist for this concern, INSTALL a new VDM.
REFER TO: Vehicle Dynamics Module (VDM) (204-05 Dynamic Vehicle Suspension, Removal and Installation).
No The system is currently operating correctly. The concern may have been caused by a loose or corroded connector. ADDRESS the root cause of any connector or pin issues.
Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and TestingPINPOINT TEST B: U3003:17

For circuit and connector information, refer to Wiring Diagrams Cell 41.

Normal Operation and Fault Symptoms

The VDM requires an operating voltage of 9 to 16 volts. The VDM receives this voltage from the BCM. The VDM has one ground circuit. Excessive resistance or an open in one or more of these circuits, a discharged battery or an inoperative charging system causes the VDM to set a diagnostic trouble code.

A charging system overcharge condition causes the VDM to set a diagnostic trouble code. This DTC can also be set in the VDM due to battery charging or jump-starting the vehicle.

DTC Fault Trigger Conditions

Trouble Code Description Fault Trigger Condition
VDM U3003:17 Battery Voltage: Circuit Voltage Above Threshold This DTC is stored in continuous memory and on demand if the voltage supplied to the VDM exceeds 16 volts for more than 3 seconds.

Possible Sources

  • Charging System Concern
  • VDM
B1 CHECK HIGH VOLTAGE DIAGNOSTIC TROUBLE CODES (DTCS) SET IN OTHER MODULES
  • Using the diagnostic scan tool, retrieve all Continuous Monitor Diagnostic Trouble Codes (CMDTCs).

Are DTC B1317, B1318, B1676, U3003:16 or U3003:17 present in one or more modules AND are any charging system DTCs present in the RCM?
Yes CHECK the vehicle charging concern.
REFER TO: Charging System (414-00 Charging System - General Information, Diagnosis and Testing).
No GO to B2
B2 CHECK THE BATTERY VOLTAGE
  • Turn off all interior lights, exterior lights and accessories.
  • NOTE: Do not allow engine speed to exceed 2000 RPM during this step, otherwise the generator may self-excite, causing the charging system output voltage to default. If engine speed exceeds 2000 RPM, turn the engine off and restart it before performing this step. Start the engine and run it at approximately 1500 RPM for 3 minutes while monitoring the battery voltage.

Is the battery voltage between 13 and 15.2 volts?
Yes GO to B3
No CHECK the charging system condition.
REFER TO: Charging System (414-00 Charging System - General Information, Diagnosis and Testing).
B3 RECHECK THE VDM (VEHICLE DYNAMICS MODULE) FOR DTC (DIAGNOSTIC TROUBLE CODE) U3003:17
  • Ignition OFF.
  • The ignition is on.
  • Using the diagnostic scan tool, clear the VDM diagnostic trouble codes (DTCs).
  • Ignition OFF.
  • The ignition is on.
  • Using the diagnostic scan tool, perform the VDM module self-test.

IS DTC U3003:17 STILL PRESENT?
Yes GO to B4
No The system is currently operating normally. The DTC may have been set previously during a battery charge or jump-start event.
B4 CHECK ALL ELECTRICAL CONNECTIONS
  • Ignition OFF.
  • Disconnect the VDM C3672A and C3672B.
  • Disconnect BCM C2280F.
  • Using a good light source, inspect all disconnected electrical connectors for the following:
    • corrosion - install a new connector or terminal and clean the module contacts
    • damaged or bent pins - install new terminals or pins
    • pushed-out pins - install new pins as necessary
    • spread terminals - install new terminals as necessary

Are there no signs of corrosion, damaged terminals, bent terminals, pushed-out terminals or stretched terminals in the connectors?
Yes GO to B5
No REPAIR the connector or terminals.
For wiring diagrams and connector information, refer to Wiring Diagrams, cell 5.
B5 CHECK THE VDM (VEHICLE DYNAMICS MODULE) OPERATION
  • Connect BCM C2280F. Make sure it is installed and fully seated.
  • Connect VDM C3672A and C3672B. Make sure they are installed and fully seated.
  • Operate the system and determine if the concern is still present.

Is the concern still present?
Yes CHECK OASIS for any applicable service articles: TSB, GSB, SSM or FSA. If a service article exists for this concern, STOP this test and FOLLOW the service article instructions.
If no Technical Service Bulletins (TSB) exist for this concern, INSTALL a new VDM.
REFER TO: Vehicle Dynamics Module (VDM) (204-05 Dynamic Vehicle Suspension, Removal and Installation).
No The system is currently operating correctly. The concern may have been caused by a loose or corroded connector. ADDRESS the root cause of any connector or pin issues.
Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and TestingPINPOINT TEST C: P1758:19

For circuit and connector information, refer to Wiring Diagrams Cell 41.

Normal Operation and Fault Symptoms

Using the input data from the height sensors and HS-CAN2 messages, the VDM supplies variable current to the damper solenoids. The VDM is programmed with an upper limit for this current. One or more of the height sensors may internally fail, and damage or modification to the vehicle suspension may also cause this DTC to set.

DTC Fault Trigger Conditions

Trouble Code Description Fault Trigger Condition
VDM P1758:19 Incorrect Pressure Control Solenoid System Current: Circuit Current Above Threshold This DTC is stored in continuous memory if one or more damper solenoids continuously request a current greater than or equal to 1.3 amperes for more than 2 minutes, 3 or more times during one ignition cycle.

Possible Sources

  • Height sensors installed incorrectly
  • Height sensor(s) faulty
  • VDM calibration
C1 RECHECK THE VDM (VEHICLE DYNAMICS MODULE) DIAGNOSTIC TROUBLE CODES (DTCS)
  • Using the diagnostic scan tool, perform the VDM module self-test.

Is P1758:19 the only DTC present in the VDM?
Yes GO to C2
No CHECK and REPAIR all other VDM diagnostic trouble codes (DTCs) before diagnosing P1758:19. GO to the DTC chart: Vehicle Dynamics Module (VDM).
C2 CHECK THE SUSPENSION HEIGHT SENSORS
  • Place the transmission in NEUTRAL, raise and support the vehicle.
    REFER TO: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  • Inspect all 4 height sensors, make sure they are undamaged and installed correctly.
    REFER TO: Front Suspension Height Sensor (204-05 Vehicle Dynamic Suspension, Removal and Installation).
    REFER TO: Rear Suspension Height Sensor (204-05 Vehicle Dynamic Suspension, Removal and Installation).

Are all 4 height sensors undamaged and installed correctly?
Yes GO to C3
No INSTALL new height sensors, if necessary.
REFER TO: Front Suspension Height Sensor (204-05 Vehicle Dynamic Suspension, Removal and Installation).
REFER TO: Rear Suspension Height Sensor (204-05 Vehicle Dynamic Suspension, Removal and Installation). DRIVE the vehicle at a speed greater than 8 km/h on a level surface for at least 3 minutes. PERFORM the VDM self-test. If the DTC returns, GO to C3.
C3 RECALIBRATE THE VDM (VEHICLE DYNAMICS MODULE) AND CHECK THE DAMPER SOLENOID CURRENT CONSUMPTION
  • Using the diagnostic scan tool, perform the Ride Height Calibration procedure with no passengers or cargo in the vehicle.
  • Road test the vehicle at a speed above 8 km/h on a smooth surface for at least 3 minutes and use the diagnostic scan tool to record the following parameter identifications (PIDs):
    • Left front damper current (LF_DAMP_CUR)
    • Right front damper current (RF_DAMP_CUR)
    • Left rear damper current (LR_DAMP_CUR)
    • Right rear damper current (RR_DAMP_CUR)

Is any damper solenoid requesting current greater than or equal to 1.3 amperes continuously for more than 2 minutes?
Yes GO TO C4
No The system is currently operating correctly. The concern may have been caused by an incomplete or incorrectly calibrated VDM.
C4 CHECK THE VDM (VEHICLE DYNAMICS MODULE) HEIGHT SENSOR VOLTAGE PARAMETER IDENTIFICATIONS (PIDS)
  • Using the diagnostic scan tool, read the following parameter identifications (PIDs):
    • Left front height sensor voltage (LF_Hght_Sens)
    • Right front height sensor voltage (RF_Hght_Sens)
    • Left rear height sensor voltage (LR_Hght_Sens)
    • Right rear height sensor voltage (RR_Hght_Sens)

Do the front sensor parameter identification (PID) displays read between 1.7 volts and 3.3 volts, and do the rear sensor parameter identification (PID) displays read between 1.5 and 3.15 volts?
Yes The system is currently operating correctly. The DTC may have been set due to an intermittent condition.
No INSTALL new height sensor(s).
REFER TO: Front Suspension Height Sensor (204-05 Vehicle Dynamic Suspension, Removal and Installation).
REFER TO: Rear Suspension Height Sensor (204-05 Vehicle Dynamic Suspension, Removal and Installation).
Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and TestingPINPOINT TEST D: DAMPER SOLENOID ELECTRICAL FAULTS

For circuit and connector information, refer to Wiring Diagrams Cell 41.

Normal Operation and Fault Symptoms

The VDM supplies variable voltage to the damper solenoids based on the sensor input and HS-CAN messages. The VDM continuously monitors the damper solenoid circuits and sets a DTC when a circuit fault is detected. A shorted or open damper solenoid also causes the VDM to set a DTC.

DTC Fault Trigger Conditions

Trouble Code Description Fault Trigger Condition
VDM C110C:11 Left front damper solenoid: short to ground This DTC is stored in continuous memory when the VDM detects a short to ground in one or both damper solenoid circuits for more than 2 seconds.
VDM C110D:11 Right front damper solenoid: short to ground This DTC is stored in continuous memory when the VDM detects a short to ground in one or both damper solenoid circuits for more than 2 seconds.
VDM C110E:11 Left rear damper solenoid: short to ground This DTC is stored in continuous memory when the VDM detects a short to ground in one or both damper solenoid circuits for more than 2 seconds.
VDM C110F:11 Right rear damper solenoid: short to ground This DTC is stored in continuous memory when the VDM detects a short to ground in one or both damper solenoid circuits for more than 2 seconds.
VDM C110C:12 Left front shock absorber solenoid: circuit shorted to battery This DTC is stored in continuous memory when the VDM detects a short to battery voltage in one or both damper solenoid circuits for more than 2 seconds.
VDM C110D:12 Right front shock absorber solenoid: circuit shorted to battery This DTC is stored in continuous memory when the VDM detects a short to battery voltage in one or both damper solenoid circuits for more than 2 seconds.
VDM C110E:12 Left rear shock absorber solenoid: circuit shorted to battery This DTC is stored in continuous memory when the VDM detects a short to battery voltage in one or both damper solenoid circuits for more than 2 seconds.
VDM C110F:12 Right rear shock absorber solenoid: circuit shorted to battery This DTC is stored in continuous memory when the VDM detects a short to battery voltage in one or both damper solenoid circuits for more than 2 seconds.
VDM C110C:13 Left front shock absorber solenoid: open circuit This DTC is stored in continuous memory when the VDM detects an open circuit in one or both damper solenoid circuits for more than 2 seconds.
VDM C110D:13 Right front shock absorber solenoid: open circuit This DTC is stored in continuous memory when the VDM detects an open circuit in one or both damper solenoid circuits for more than 2 seconds.
VDM C110E:13 Left rear shock absorber solenoid: open circuit This DTC is stored in continuous memory when the VDM detects an open circuit in one or both damper solenoid circuits for more than 2 seconds.
VDM C110F:13 Right rear shock absorber solenoid: open circuit This DTC is stored in continuous memory when the VDM detects an open circuit in one or both damper solenoid circuits for more than 2 seconds.

Possible Sources

  • Wiring, Terminals or Connectors
  • Damper or strut (solenoid valve is serviced as an assembly with the damper or strut)
  • VDM

Visual Inspection and Pre-checks

  • Make sure the damper solenoid wiring harness is routed correctly and is not damaged.
  • Make sure there is no corrosion or other contamination on the damper solenoid electrical connector.
NOTICE: Use the correct probe adapter(s) when taking measurements. Using incorrect probe adapter(s) may cause damage to the connector.
D1 CHECK THE VDM (VEHICLE DYNAMICS MODULE) DIAGNOSTIC TROUBLE CODES (DTCS)
  • The ignition is on.
  • Using the diagnostic scan tool, perform the VDM module self-test.

Is DTC C110C:11, C110D:11, C110E:11 or C110F:11 present?
Yes GO to D2
No If DTC C110C:12, C110D:12, C110E:12 or C110F:12 is present, GO to D3.
If DTC C110C:13, C110D:13, C110E:13 or C110F:13 is present, GO to D4.
For all other diagnostic trouble codes (DTCs), the VDM GO to the DTC chart: VDM.
D2 CHECK THE DAMPER SOLENOID CIRCUITS FOR A SHORT TO GROUND
  • Ignition OFF.
  • Disconnect VDM C3672A.
  • Disconnect the VDM C3672B.
  • Disconnect the electrical connector from the suspect damper solenoid valve.
  • For the left front damper solenoid, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C3672A-7 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C3672A-8 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
  • For the right front damper solenoid, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C3672A-9 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C3672A-10 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
  • For the left rear damper solenoid, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C3672B-3 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C3672B-4 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
  • For the right rear damper solenoid, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C3672B-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C3672B-2 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground

Is the resistance greater than 10000 ohms?
Yes GO to D5
No REPAIR the circuit.
D3 CHECK THE THROTTLE SOLENOID CIRCUITS FOR A SHORT TO BATTERY VOLTAGE
  • Ignition OFF.
  • Disconnect VDM C3672A.
  • Disconnect the VDM C3672B.
  • Disconnect the electrical connector from the suspect damper solenoid valve.
  • The ignition is on.
  • For the left front damper solenoid, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C3672A-7 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C3672A-8 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
  • For the right front damper solenoid, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C3672A-9 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C3672A-10 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
  • For the left rear damper solenoid, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C3672B-3 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C3672B-4 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
  • For the right rear damper solenoid, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C3672B-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C3672B-2 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground

Is there voltage present?
Yes REPAIR the circuit.
No GO to D5
D4 CHECK THE DAMPER SOLENOID CIRCUITS FOR AN OPEN CIRCUIT
  • Ignition OFF.
  • Disconnect VDM C3672A.
  • Disconnect the VDM C3672B.
  • Disconnect the electrical connector from the suspect damper solenoid valve.
  • For the left front damper solenoid, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C3672A-8 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C1668-2
    C3672A-7 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C1668-1
  • For the right front damper solenoid, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C3672A-9 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C1699-1
    C3672A-10 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C1699-2
  • For the left rear damper solenoid, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C3672B-3 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C3655-1
    C3672B-4 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C3655-2
  • For the right rear damper solenoid, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C3672B-2 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C3656-2
    C3672B-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C3656-1

Is the resistance less than 5 ohms?
Yes GO to D5
No REPAIR the circuit.
D5 CHECK THE THROTTLE SOLENOID CIRCUITS FOR A SHORT TOGETHER
  • Ignition OFF.
  • For the left front damper solenoid, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C1668-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C1668-2
  • For the right front damper solenoid, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C1699-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C1699-2
  • For the left rear damper solenoid, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C3655-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C3655-2
  • For the right rear damper solenoid, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C3656-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C3656-2

Is the resistance greater than 10000 ohms?
Yes GO to D6
No REPAIR the circuit.
D6 CHECK THE DAMPER SOLENOID RESISTANCE
  • Ignition OFF.
  • For the left front damper solenoid, measure the component side resistance:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C1668-1 component side Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C1668-2 component side
  • For the right front damper solenoid, measure the component side resistance:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C1699-1 component side Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C1699-2 component side
  • For the left rear damper solenoid, measure the component side resistance:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C3655-1 component side Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C3655-2 component side
  • For the right rear damper solenoid, measure the component side resistance:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C3656-1 component side Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C3656-2 component side

Is the resistance between 2.8 and 4.5 Ohms?
Yes GO to D7
No INSTALL a new front strut or rear shock absorber.
REFER TO: Front Strut and Spring Assembly (204-01 Front Suspension, Removal and Installation).
REFER TO: Rear Shock Absorber (204-02 Rear Suspension, Removal and Installation).
D7 CHECK ALL ELECTRICAL CONNECTIONS
  • Ignition OFF.
  • Disconnect the VDM C3672A and C3672B (if not previously disconnected).
  • Disconnect the electrical connector from the suspect damper solenoid valve (if not previously disconnected).
  • Using a good light source, inspect all disconnected electrical connectors for the following:
    • corrosion - install a new connector or terminal and clean the module contacts
    • damaged or bent pins - install new terminals or pins
    • pushed-out pins - install new pins as necessary
    • spread terminals - install new terminals as necessary

Are there no signs of corrosion, damaged terminals, bent terminals, pushed-out terminals or stretched terminals in the connectors?
Yes GO to D8
No REPAIR the connector or terminals.
For wiring diagrams and connector information, refer to Wiring Diagrams, cell 5.
D8 CHECK THE VDM (VEHICLE DYNAMICS MODULE) OPERATION
  • Connect the electrical connector to the suspect damper solenoid valve. Make sure that it is correctly installed and latched.
  • Connect VDM C3672A and C3672B. Make sure they are installed and fully seated.
  • Operate the system and determine if the concern is still present.

Is the concern still present?
Yes CHECK OASIS for any applicable service articles: TSB, GSB, SSM or FSA. If a service article exists for this concern, STOP this test and FOLLOW the service article instructions.
If no Technical Service Bulletins (TSB) exist for this concern, INSTALL a new VDM.
REFER TO: Vehicle Dynamics Module (VDM) (204-05 Dynamic Vehicle Suspension, Removal and Installation).
No The system is currently operating correctly. The concern may have been caused by a loose or corroded connector. ADDRESS the root cause of any connector or pin issues.
Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and TestingPINPOINT TEST E: HEIGHT SENSOR ELECTRICAL FAULTS

For circuit and connector information, refer to Wiring Diagrams Cell 41.

Normal Operation and Fault Symptoms

REFER TO: Vehicle Dynamic Suspension Overview (204-05 Vehicle Dynamic Suspension, Description and Operation).
The VDM continuously monitors the ride height sensor circuits and sets a DTC when a circuit fault is detected. A ride height sensor short to ground also causes the VDM to set a DTC.

DTC Fault Trigger Conditions

Trouble Code Description Fault Trigger Condition
VDM C1A03:11 Left front ride height sensor: short to ground One or more of these DTCs are stored in continuous memory when the VDM detects a short to ground or an open circuit in one or more ride height sensor signal circuits.
VDM C1A04:11 Right front ride height sensor: short to ground One or more of these DTCs are stored in continuous memory when the VDM detects a short to ground or an open circuit in one or more ride height sensor signal circuits.
VDM C1A05:11 Left rear ride height sensor: short to ground One or more of these DTCs are stored in continuous memory when the VDM detects a short to ground or an open circuit in one or more ride height sensor signal circuits.
VDM C1A06:11 Right rear ride height sensor: short to ground One or more of these DTCs are stored in continuous memory when the VDM detects a short to ground or an open circuit in one or more ride height sensor signal circuits.
VDM C1A03:12 Left Front Height Sensor: Short to Battery One or more of these DTCs are stored in continuous memory when the VDM detects a short to battery voltage in one or more ride height sensor signal circuits.
VDM C1A04:12 Right Front Ride Height Sensor: Circuit Shorted to Battery One or more of these DTCs are stored in continuous memory when the VDM detects a short to battery voltage in one or more ride height sensor signal circuits.
VDM C1A05:12 Left Rear Height Sensor: Short to Battery One or more of these DTCs are stored in continuous memory when the VDM detects a short to battery voltage in one or more ride height sensor signal circuits.
VDM C1A06:12 Right Rear Ride Height Sensor: Circuit Shorted to Battery One or more of these DTCs are stored in continuous memory when the VDM detects a short to battery voltage in one or more ride height sensor signal circuits.
VDM U200D:11 Control Module Output A: short to ground One or both of these DTCs are stored in continuous memory when the VDM detects a short to ground in one or more ride height sensor power supply circuits.
VDM U200E:11 Control module output B: short to ground One or both of these DTCs are stored in continuous memory when the VDM detects a short to ground in one or more ride height sensor power supply circuits.
VDM U200D:12 Control Module Output A: short to battery One or both of these DTCs are stored in continuous memory when the VDM detects a short to battery voltage in one or more ride height sensor power supply circuits.
VDM U200E:12 Control module output B: short to battery voltage One or both of these DTCs are stored in continuous memory when the VDM detects a short to battery voltage in one or more ride height sensor power supply circuits.

Possible Sources

  • Wiring, Terminals or Connectors
  • Height sensor
  • VDM

Visual Inspection and Pre-checks

  • Make sure that the ride height sensor harness is routed correctly and is not damaged.
  • Make sure that the ride height sensor electrical connector is free of corrosion and other contamination.
NOTICE: Use the correct probe adapter(s) when taking measurements. Using incorrect probe adapter(s) may cause damage to the connector.
E1 CHECK THE VDM (VEHICLE DYNAMICS MODULE) DIAGNOSTIC TROUBLE CODES (DTCS)
  • The ignition is on.
  • NOTE: If both types of faults (XXXXX:11 and XXXXX:12) are present, diagnose the XXXXX:12 fault first. Using the diagnostic scan tool, perform the VDM self-test.

Is DTC C1A03:12, C1A04:12, C1A05:12, C1A06:12, U200D:12 or U200E:12 present?
Yes GO to E2
No If DTC C1A03:11, C1A04:11, C1A05:11, C1A06:11, U200D:11 or U200E:11 is present, GO to E3.
For information on all other VDM DTCs, GO to the DTC chart: Vehicle Dynamics Module (VDM)
E2 CHECK THE RIDE HEIGHT SENSOR CIRCUITS FOR A SHORT TO BATTERY
  • Ignition OFF.
  • Disconnect VDM C3672A.
  • Disconnect the VDM C3672B.
  • Disconnect the electrical connectors from the suspect ride height sensors ( both front sensors or both rear sensors).
  • The ignition is on.
  • For the left front ride height sensor, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C1153-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C1153-2 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C1153-3 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
  • For the right front ride height sensor, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C1151-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C1151-2 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C1151-3 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
  • For the left rear ride height sensor, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C4092-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C4092-2 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C4092-3 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
  • For the right rear ride height sensor, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C4093-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C4093-2 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C4093-3 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground

Is there voltage present?
Yes For front ride height sensor concerns, CHECK connectors C1151 and C1153 for corrosion, backed-out pins, bent pins and spread terminals. REPAIR as necessary.
If the connectors are OK, REPAIR the faulty circuit.
For rear ride height sensor concerns, CHECK connectors C4092 and C4093 for corrosion, backed-out pins, bent pins and spread terminals. REPAIR as necessary.
If the connectors are OK, REPAIR the faulty circuit.
No GO to E5
E3 CHECK THE HEIGHT SENSOR CIRCUITS FOR A SHORT TO GROUND
  • Ignition OFF.
  • Disconnect VDM C3672A (if not previously disconnected).
  • Disconnect VDM C3672B (if not previously disconnected).
  • Disconnect the electrical connector from the suspect height sensor (if not previously disconnected).
  • For the left front ride height sensor, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C1153-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C1153-2 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C1153-3 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
  • For the right front ride height sensor, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C1151-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C1151-2 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C1151-3 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
  • For the left rear ride height sensor, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C4092-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C4092-2 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C4092-3 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
  • For the right rear ride height sensor, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C4093-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C4093-2 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground
    C4093-3 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ground

Is the resistance greater than 10000 Ohms?
Yes GO to E4
No For front ride height sensor concerns, CHECK connectors C1151 and C1153 for corrosion, backed-out pins, bent pins and spread terminals. REPAIR as necessary.
If the connectors are OK, REPAIR the faulty circuit.
For rear ride height sensor concerns, CHECK connectors C4092 and C4093 for corrosion, backed-out pins, bent pins and spread terminals. REPAIR as necessary.
If the connectors are OK, REPAIR the faulty circuit.
E4 CHECK THE HEIGHT SENSOR CIRCUITS FOR AN OPEN
  • For the left front ride height sensor, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C1153-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C3672A-4
    C1153-2 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C3672A-14
    C1153-3 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C3672A-15
  • For the right front ride height sensor, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C1151-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C3672A-16
    C1151-2 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C3672A-5
    C1151-3 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C3672A-6
  • For the left rear ride height sensor, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C4092-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C3672B-16
    C4092-2 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C3672B-5
    C4092-3 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C3672B-6
  • For the right rear ride height sensor, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C4093-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C3672B-8
    C4093-2 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C3672B-17
    C4093-3 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C3672B-7

Is the resistance less than 3 ohms?
Yes GO to E5
No For front ride height sensor concerns, CHECK connectors C1151 and C1153 for corrosion, backed-out pins, bent pins and spread terminals. REPAIR as necessary.
If the connectors are OK, REPAIR the faulty circuit.
For rear ride height sensor concerns, CHECK connectors C4092 and C4093 for corrosion, backed-out pins, bent pins and spread terminals. REPAIR as necessary.
If the connectors are OK, REPAIR the faulty circuit.
E5 CHECK THE HEIGHT SENSOR CIRCUITS FOR A SHORT TO VOLTAGE
  • Ignition OFF.
  • For the left front ride height sensor, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C1153-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C1153-2
    C1153-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C1153-3
    C1153-2 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C1153-3
  • For the right front ride height sensor, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C1151-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C1151-2
    C1151-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C1151-3
    C1151-2 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C1151-3
  • For the left rear ride height sensor, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C4092-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C4092-2
    C4092-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C4092-3
    C4092-2 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C4092-3
  • For the right rear ride height sensor, measure:
    Click to display connectors
    Positive lead Measurement/Action Negative lead
    C4093-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C4093-2
    C4093-1 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C4093-3
    C4093-2 Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing C4093-3

Is the resistance greater than 10000 ohms?
Yes INSTALL a new height sensor.
REFER TO: Front Height Sensor (204-05 Vehicle Dynamic Suspension, Removal and Installation).
REFER TO: Rear Height Sensor (204-05 Vehicle Dynamic Suspension, Removal and Installation).
No For front ride height sensor concerns, CHECK connectors C1151 and C1153 for corrosion, backed-out pins, bent pins and spread terminals. REPAIR as necessary.
If the connectors are OK, REPAIR the faulty circuit.
For rear ride height sensor concerns, CHECK connectors C4092 and C4093 for corrosion, backed-out pins, bent pins and spread terminals. REPAIR as necessary.
If the connectors are OK, REPAIR the faulty circuit.
Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and TestingPINPOINT TEST F: U0100:87

For circuit and connector information, refer to Wiring Diagrams Cell 41.

Normal Operation and Fault Symptoms

With the ignition on, the PCM sends messages to the GWM over the HS-CAN1 bus. The GWM sends these messages to the VDM over HS-CAN2. If the VDM does not receive these messages for a set period of time, the module sets diagnostic trouble codes (DTCs). For information on the messages sent by the PCM to the VDM, refer to the Network Message Chart. REFER TO: Vehicle Dynamic Suspension Overview (204-05 Vehicle Dynamic Suspension, Description and Operation).

DTC Fault Trigger Conditions

Trouble Code Description Fault Trigger Condition
VDM U0100:87 Lost Communication With ECM/PCM "A": No Sub Type Information This DTC is stored in continuous memory if any of the following messages are missing: accelerator pedal position, ambient air temperature, wheel torque, engine speed data, powertrain status, gear selector lever position or vehicle speed. This may be caused by a PCM failure, a GWM failure, a circuit failure on the HS-CAN or excessive network load.

Possible Sources

  • Wiring, Terminals or Connectors
  • Network communication fault
  • Vehicle battery
  • Charging System Concern
  • GWM
  • PCM
F1 CHECK THE COMMUNICATION NETWORK
  • Ignition OFF.
  • Using a scan tool, perform the network test.

Do both the PCM and GWM pass the network test?
Yes GO to F2
No DIAGNOSE the PCM or GWM not responding to the diagnostic scan tool.
REFER TO: Communication Network (418-00 Module Communication Network, Diagnosis and Testing).
F2 CHECK THE VDM (VEHICLE DYNAMICS MODULE) DIAGNOSTIC TROUBLE CODES (DTCS)
  • Using the diagnostic scan tool, perform the VDM module self-test.
  • Clear the Diagnostic Trouble Codes (DTCs).
  • Ignition OFF.
  • The ignition is on.
  • Using the diagnostic scan tool, perform the VDM module self-test.
  • Record the VDM diagnostic trouble codes (DTCs).

Is DTC U0100:87 received again?
Yes GO to F3
No The system is currently operating correctly. The DTC may have been set due to high network traffic or an intermittent fault condition.
F3 REVIEW THE STORED DIAGNOSTIC TROUBLE CODES (DTCS) FROM THE VDM (VEHICLE DYNAMICS MODULE) SELF-TEST
  • Review the recorded diagnostic trouble codes (DTCs) from the VDM self-test.

Is DTC U3003:16 or U3003:17 present in the VDM?
Yes If DTC U3003:16 is present, GO to Test A.
If DTC U3003:17 is present, GO to Pinpoint Test B.
No GO to F4
F4 CHECK THE DIAGNOSTIC TROUBLE CODES (DTCS) IN THE GWM (GATEWAY MODULE A)
  • Using the diagnostic scan tool, perform the GWM self-test.

Are any diagnostic trouble codes (DTCs) present in the GWM?
Yes CHECK the GWM diagnostic trouble codes (DTCs).
Refer to: Communication Network (418-00 Communication Network, Diagnosis and Testing).
No GO to F5
F5 CHECK THE DIAGNOSTIC TROUBLE CODES (DTCS) IN THE PCM (POWERTRAIN CONTROL MODULE)
  • Using the diagnostic scan tool, perform the PCM KOEO self-test.

Is DTC P0562 or P0563 present in the PCM?
Yes CHECK the PCM diagnostic trouble codes (DTCs).
REFER TO: Engine Control Modules (303-14B Electronic Engine Controls - 2 L EcoBoost (184 kW/250 L PS) - MI4, Diagnosis and Testing).
No GO to F6
F6 CHECK FOR OTHER CAUSES OF COMMUNICATION NETWORK PROBLEMS
  • Check the vehicle service history for recent service actions related to the PCM or VDM. If recent service history is found:
    • make sure the correct replacement module was installed.
      • HVBOM can be used to verify the correct part installation.
    • make sure the replacement module configuration was correct.
      • reconfigure the module using the original data if the previous configuration is suspect.
    • make sure the module was not obtained from a similar vehicle and installed on the customer's vehicle.
      • return the replaced module to the original vehicle and obtain a new replacement module.
  • Operate the system and determine whether the observed symptom persists.

Is the observed symptom still present?
Yes GO to F7
No The system is currently operating correctly. The concern may have been caused by incorrect part replacement procedures or incorrect module configuration.
F7 CHECK THE DTC (DIAGNOSTIC TROUBLE CODE) U0100:XX SET IN OTHER MODULES
  • Using the diagnostic scan tool, perform a self-test of all modules.

Is DTC U0100:xx set in 1 or more modules in addition to the VDM?
Yes CHECK OASIS for any applicable service articles: TSBs, GSBs, SSMs or FSAs. If a service article exists for this concern, STOP this test and FOLLOW the service article instructions.
If no Technical Service Bulletins (TSBs) exist for this concern,
Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and TestingClick here to access the guided routine (PCM).Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Internet Explorer version 11 or later is required to perform this Pinpoint test.
No CHECK OASIS for any applicable service articles: TSB, GSB, SSM or FSA. If a service article exists for this concern, STOP this test and FOLLOW the service article instructions.
If no Technical Service Bulletins (TSB) exist for this concern, INSTALL a new VDM.
REFER TO: Vehicle Dynamics Module (VDM) (204-05 Dynamic Vehicle Suspension, Removal and Installation).
Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and TestingPINPOINT TEST G: U0121:87

For schematics and connectors, refer to Wiring Diagrams Cell 42.

Normal Operation and Fault Symptoms

With the ignition on, the ABS module sends messages to the VDM over the HS-CAN2 bus. If the VDM does not receive these messages for a set period of time, the module sets diagnostic trouble codes (DTCs). For information on the messages sent by the ABS module to the VDM, refer to the Network Message Chart. REFER TO: Vehicle Dynamic Suspension Overview (204-05 Vehicle Dynamic Suspension, Description and Operation).

DTC Fault Trigger Conditions

Trouble Code Description Fault Trigger Condition
VDM U0121:87 Lost communication with Anti-Lock Brake System (ABS) Module "A": No sub type information This DTC is stored in continuous memory if any of the following messages are missing: ABS active, brake torque request, stability control mode, stability control request indicator, traction control mode, vehicle lateral acceleration, vehicle longitudinal acceleration, vehicle roll rate or vehicle vertical acceleration. This may be caused by an ABS module failure, an open circuit at the ABS module or excessive network load.

Possible Sources

  • Wiring, Terminals or Connectors
  • Network communication fault
  • Vehicle battery
  • Charging System Concern
  • ABS Module
G1 CHECK COMMUNICATION NETWORK
  • The ignition is on.
  • Using a scan tool, perform the network test.

Does the ABS module pass the network test?
Yes GO to G2
No DIAGNOSE the ABS module not responding to the diagnostic scan tool.
REFER TO: Communication Network (418-00 Module Communication Network, Diagnosis and Testing).
G2 CHECK THE VDM (VEHICLE DYNAMICS MODULE) DIAGNOSTIC TROUBLE CODES (DTCS)
  • Using the diagnostic scan tool, perform the VDM module self-test.
  • Clear the Diagnostic Trouble Codes (DTCs).
  • Ignition OFF.
  • The ignition is on.
  • Using the diagnostic scan tool, perform the VDM module self-test.
  • Record the VDM diagnostic trouble codes (DTCs).

Is DTC U0121:87 received again?
Yes GO to G3
No The system is currently operating correctly. The DTC may have been set due to high network traffic or an intermittent fault condition.
G3 REVIEW THE STORED DIAGNOSTIC TROUBLE CODES (DTCS) FROM THE VDM (VEHICLE DYNAMICS MODULE) SELF-TEST
  • Review the recorded diagnostic trouble codes (DTCs) from the VDM self-test.

Is DTC U3003:16 or U3003:17 present in the VDM?
Yes If DTC U3003:16 is present, GO to Test A.
If DTC U3003:17 is present, GO to Pinpoint Test B.
No GO to G4
G4 CHECK THE DIAGNOSTIC TROUBLE CODES (DTCS) IN THE ABS (ANTI-LOCK BRAKE SYSTEM) MODULE
  • Using the diagnostic scan tool, perform a self-test of the ABS module.

Is DTC U3003:16 or U3003:17 present in the ABS module?
Yes CHECK the ABS module diagnostic trouble codes (DTCs).
REFER TO: Anti-Lock Brake System (ABS) and Stability Control System (206-09 Anti-Lock Brake System (ABS) and Stability Control System, Diagnosis and Testing).
No GO to G5
G5 CHECK FOR OTHER CAUSES OF COMMUNICATION NETWORK CONCERNS
  • Check the vehicle service history for recent service actions related to the ABS module or VDM. If recent service history is found:
    • make sure the correct replacement module was installed.
      • HVBOM can be used to verify the correct part installation.
    • make sure the replacement module configuration was correct.
      • reconfigure the module using the original data if the previous configuration is suspect.
    • make sure the module was not obtained from a similar vehicle and installed on the customer's vehicle.
      • return the replaced module to the original vehicle and obtain a new replacement module.
  • Operate the system and determine whether the observed symptom persists.

Is the observed symptom still present?
Yes GO to G6
No The system is currently operating correctly. The concern may have been caused by incorrect part replacement procedures or incorrect module configuration.
G6 CHECK THE DTC (DIAGNOSTIC TROUBLE CODE) U0121:XX SET IN OTHER MODULES
  • Using the diagnostic scan tool, perform a self-test of all modules.

Is DTC U0121:xx set in 1 or more modules in addition to the VDM?
Yes CHECK OASIS for any applicable service articles: TSB, GSB, SSM or FSA. If a service article exists for this concern, STOP this test and FOLLOW the service article instructions.
If no Technical Service Bulletins (TSB) exist for this concern, INSTALL a new ABS module.
REFER TO: Anti-Lock Brake System (ABS) Module (206-09 Anti-Lock Brake System (ABS) and Stability Control System, Removal and Installation).
No CHECK OASIS for any applicable service articles: TSB, GSB, SSM or FSA. If a service article exists for this concern, STOP this test and FOLLOW the service article instructions.
If no Technical Service Bulletins (TSB) exist for this concern, INSTALL a new VDM.
REFER TO: Vehicle Dynamics Module (VDM) (204-05 Dynamic Vehicle Suspension, Removal and Installation).
Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and TestingPINPOINT TEST H: U0131:87

For wiring diagrams and connector information, refer to Cell 43 of the Wiring Diagrams.

Normal Operation and Fault Symptoms

With the ignition on, the EPAS system sends messages to the GWM over the HS-CAN2 bus. The GWM sends these messages to the VDM over HS-CAN2. If the VDM does not receive these messages for a set period of time, the module sets diagnostic trouble codes (DTCs). For information on the messages sent by the EPAS system to the VDM, refer to the Network Message Chart. REFER TO: Dynamic Suspension Overview (204-05 Dynamic Suspension, Description and Operation).

DTC Fault Trigger Conditions

Trouble Code Description Fault Trigger Condition
VDM U0131:87 Lost communication with Power Steering Control Module "A": No sub type information This DTC is stored in continuous memory if any of the following messages are missing: ignition status, life cycle mode, or vehicle configuration data. This may be caused by an EPAS module failure, an open in the HS-CAN circuit, or excessive network loading.

Possible Sources

  • Wiring, Terminals or Connectors
  • Network communication fault
  • Vehicle battery
  • Charging System Concern
  • GWM
  • EPAS
H1 CHECK COMMUNICATION NETWORK
  • The ignition is on.
  • Using a scan tool, perform the network test.

Does the PSCM pass the network test?
Yes GO to H2
No PSCM DIAGNOSTICS does not respond to the diagnostic scan tool.
REFER TO: Communication Network (418-00 Communication Network, Diagnosis and Testing).
H2 CHECK THE PSCM (POWER STEERING CONTROL MODULE) DIAGNOSTIC TROUBLE CODES (DTCS)
  • Using the diagnostic scan tool, perform the PSCM self-test.
  • Clear the Diagnostic Trouble Codes (DTCs).
  • Ignition OFF.
  • The ignition is on.
  • Using the diagnostic scan tool, perform the PSCM self-test.
  • Record the PSCM diagnostic trouble codes (DTCs).

Is DTC U0131:87 received again?
Yes GO to H3
No The system is currently operating correctly. The DTC may have been set due to high network traffic or an intermittent condition.
H3 REVIEW THE RECORDED DIAGNOSTIC TROUBLE CODES (DTCS) FROM THE PSCM (POWER STEERING CONTROL MODULE) SELF-TEST
  • Review the recorded diagnostic trouble codes (DTCs) from the PSCM self-test.

Is DTC U3003:16 or U3003:17 present in the PSCM?
Yes If DTC U3003:16 is present, GO to Test A.
If DTC U3003:17 is present, GO to Pinpoint Test B.
No GO to H4
H4 CHECK THE DIAGNOSTIC TROUBLE CODES (DTCS) IN THE PSCM (POWER STEERING CONTROL MODULE)
  • Using the diagnostic scan tool, perform the PSCM self-test.

Are there any PSCM Diagnostic Trouble Codes (DTCs) present?
Yes CHECK the PSCM module diagnostic trouble codes (DTCs).
Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and TestingClick here to access the guided routine (EPAS).Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Internet Explorer version 11 or later is required to perform this Pinpoint test.
No GO to H5
H5 CHECK FOR OTHER CAUSES OF COMMUNICATION NETWORK PROBLEMS
  • Review the vehicle service history for recent service actions related to the PSCM or VDM. If recent service history is found:
    • make sure the correct replacement module was installed.
      • HVBOM can be used to verify the correct part installation.
    • make sure the replacement module configuration was correct.
      • reconfigure the module using the original data if the previous configuration is suspect.
    • make sure the module was not obtained from a similar vehicle and installed on the customer's vehicle.
      • return the replaced module to the original vehicle and obtain a new replacement module.
  • Operate the system and determine whether the observed symptom persists.

Is the observed symptom still present?
Yes GO to H6
No The system is currently operating correctly. The concern may have been caused by incorrect part replacement procedures or incorrect module configuration.
H6 CHECK THE DTC (DIAGNOSTIC TROUBLE CODE) U0131:XX SET IN OTHER MODULES
  • Using the diagnostic scan tool, perform a self-test of all modules.

Is DTC U0131:xx set in one or more modules other than the PSCM?
Yes CHECK OASIS for any applicable service articles: TSB, GSB, SSM or FSA. If a service article exists for this concern, STOP this test and FOLLOW the service article instructions.
If no Technical Service Bulletins (TSB) exist for this concern, INSTALL a new EPAS module.
Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and TestingClick here to access the guided routine (EPAS).Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Internet Explorer version 11 or later is required to perform this Pinpoint test.
No CHECK OASIS for any applicable service articles: TSB, GSB, SSM or FSA. If a service article exists for this concern, STOP this test and FOLLOW the service article instructions.
If no Technical Service Bulletins (TSB) exist for this concern, INSTALL a new VDM.
REFER TO: Vehicle Dynamics Module (VDM) (204-05 Dynamic Vehicle Suspension, Removal and Installation).
Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and TestingPINPOINT TEST I: U0137:87

For wiring diagrams and connector information, refer to Section 95 Wiring Diagrams.

Normal Operation and Fault Symptoms

With the ignition on, the TBM sends messages to the VDM over the HS-CAN2 bus. If the VDM does not receive these messages for a set period of time, the module sets diagnostic trouble codes (DTCs). For information on the messages sent by the TBM to the VDM, refer to the Network Message Chart. REFER TO: Dynamic Suspension Overview (204-05 Dynamic Suspension, Description and Operation).

DTC Fault Trigger Conditions

Trouble Code Description Fault Trigger Condition
VDM U0137:87 Trailer Brake Control Module Communication Lost: Message Missing This DTC is stored in continuous memory due to a TBM failure, an HS-CAN circuit failure, or excessive network loading.

Possible Sources

  • Wiring, Terminals or Connectors
  • Network communication fault
  • Vehicle battery
  • Charging System Concern
  • RCM
I1 CHECK COMMUNICATION NETWORK
  • The ignition is on.
  • Using a scan tool, perform the network test.

Does the TBM pass the network test?
Yes GO to I2.
No CHECK the TBM or it does not respond to the diagnostic scan tool.
REFER TO: Communication Network (418-00 Communication Network, Diagnosis and Testing).
I2 CHECK THE TBM (TRAILER BRAKE CONTROL MODULE) DIAGNOSTIC TROUBLE CODES (DTCS)
  • Using the diagnostic scanner, perform the TBM self-test.
  • Clear the Diagnostic Trouble Codes (DTCs).
  • Ignition OFF.
  • The ignition is on.
  • Using the diagnostic scanner, perform the TBM self-test.
  • Record the TBM diagnostic trouble codes (DTCs).

Is DTC U0137:87 received again?
Yes GO to I3
No The system is currently operating correctly. The DTC may have been set due to high network traffic or an intermittent condition.
I3 REVIEW THE RECORDED DIAGNOSTIC TROUBLE CODES (DTCS) FROM THE TBM (TRAILER BRAKE CONTROL MODULE) SELF-TEST
  • Review the recorded diagnostic trouble codes (DTCs) from the TBM self-test.

Is DTC U3003:16 or U3003:17 present in the TBM?
Yes If DTC U3003:16 is present, GO to Test A.
If DTC U3003:17 is present, GO to Pinpoint Test B.
No GO to I4
I4 CHECK THE DIAGNOSTIC TROUBLE CODES (DTCS) IN THE TBM (TRAILER BRAKE CONTROL MODULE)
  • Using the diagnostic scanner, perform the TBM self-test.

Are any diagnostic trouble codes (DTCs) present in the TBM?
Yes CHECK the TBM diagnostic trouble codes (DTCs).
REFER TO: Engine Control Modules (303-14B Engine Control Modules - 2 L EcoBoost (184 kW/250 L PS) - MI4, Diagnosis and Testing).
No GO to I5
I5 CHECK FOR OTHER CAUSES OF COMMUNICATION NETWORK PROBLEMS
  • Review the vehicle service history for recent service actions related to the TBM. If recent service history is found:
    • make sure the correct replacement module was installed.
      • HVBOM can be used to verify the correct part installation.
    • make sure the replacement module configuration was correct.
      • reconfigure the module using the original data if the previous configuration is suspect.
    • make sure the module was not obtained from a similar vehicle and installed on the customer's vehicle.
      • return the replaced module to the original vehicle and obtain a new replacement module.
  • Operate the system and determine whether the observed symptom persists.

Is the observed symptom still present?
Yes GO to I6
No The system is currently operating correctly. The concern may have been caused by incorrect part replacement procedures or incorrect module configuration.
I6 CHECK THE DTC (DIAGNOSTIC TROUBLE CODE) U0137:XX SET IN OTHER MODULES
  • Using the diagnostic scan tool, perform a self-test of all modules.

Is DTC U0137:xx set in one or more modules other than the TBM?
Yes CHECK OASIS for any applicable service articles: TSB, GSB, SSM or FSA. If a service article exists for this concern, STOP this test and FOLLOW the service article instructions.
If no Technical Service Bulletins (TSB) exist for this concern, INSTALL a new TBM module.
REFER TO: Engine Control Modules (303-14B Engine Control Modules - 2 L EcoBoost (184 kW/250 L PS) - MI4, Diagnosis and Testing).
No CHECK OASIS for any applicable service articles: TSB, GSB, SSM or FSA. If a service article exists for this concern, STOP this test and FOLLOW the service article instructions.
If no Technical Service Bulletins (TSB) exist for this concern, INSTALL a new VDM.
REFER TO: Vehicle Dynamics Module (VDM) (204-05 Dynamic Vehicle Suspension, Removal and Installation).
Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and TestingPINPOINT TEST J: U0140:87

For circuit and connector information, refer to Wiring Diagrams Cell 14.

Normal Operation and Fault Symptoms

With the ignition on, the BCM sends messages to the GWM over the HS-CAN1 bus. The GWM sends these messages to the VDM over HS-CAN2. If the VDM does not receive these messages for a set period of time, the module sets diagnostic trouble codes (DTCs). For information on the messages sent by the BCM to the VDM, refer to the Network Message Chart. REFER TO: Dynamic Suspension Overview (204-05 Dynamic Suspension, Description and Operation).

DTC Fault Trigger Conditions

Trouble Code Description Fault Trigger Condition
VDM U0140:87 Lost Communication with Body Control Module: No Sub Type Information This DTC is stored in continuous memory if any of the following messages are missing: ignition status, life cycle mode, or vehicle configuration data. This may be caused by a BCM module failure, an HS-CAN circuit fault, or excessive network loading.

Possible Sources

  • Wiring, Terminals or Connectors
  • Network communication fault
  • Vehicle battery
  • Charging System Concern
  • GWM
  • BCM
J1 CHECK COMMUNICATION NETWORK
  • The ignition is on.
  • Using a scan tool, perform the network test.

Do both the BCM and GWM pass the network test?
Yes GO to J2
No DIAGNOSIS The BCM or GWM does not respond to the diagnostic scan tool.
REFER TO: Communication Network (418-00 Communication Network, Diagnosis and Testing).
J2 CHECK THE VDM (VEHICLE DYNAMICS MODULE) FOR DIAGNOSTIC TROUBLE CODES (DTCS)
  • Using the diagnostic scan tool, perform the VDM module self-test.
  • Clear the Diagnostic Trouble Codes (DTCs).
  • Ignition OFF.
  • The ignition is on.
  • Using the diagnostic scan tool, perform the VDM module self-test.
  • Record the VDM diagnostic trouble codes (DTCs).

Is DTC U0140:87 retrieved again?
Yes GO to J3
No The system is currently operating correctly. The DTC may have been set due to high network traffic or an intermittent fault condition.
J3 REVIEW THE STORED DIAGNOSTIC TROUBLE CODES (DTCS) FROM THE VDM (VEHICLE DYNAMICS MODULE) SELF-TEST
  • Review the recorded diagnostic trouble codes (DTCs) from the VDM self-test.

Is DTC U3003:16 or U3003:17 present in the VDM?
Yes If DTC U3003:16 is present, GO to Test A.
If DTC U3003:17 is present, GO to Pinpoint Test B.
No GO to J4
J4 CHECK THE DIAGNOSTIC TROUBLE CODES (DTCS) IN THE GWM (GATEWAY MODULE A)
  • Using the diagnostic scan tool, perform the GWM self-test.

Are any diagnostic trouble codes (DTCs) present in the GWM?
Yes CHECK the GWM diagnostic trouble codes (DTCs).
Refer to: Communication Network (418-00 Communication Network, Diagnosis and Testing).
No GO to J5
J5 CHECK THE DIAGNOSTIC TROUBLE CODES (DTCS) IN THE BCM (BODY CONTROL MODULE)
  • Using a scan tool, perform the BCM self-test.

Are any Diagnostic Trouble Codes (DTCs) present in the BCM?
Yes CHECK the BCM diagnostic trouble codes (DTCs).
REFER TO: Body Control Module (BCM) (419-10 Multifunction Electronic Modules, Diagnosis and Testing).
No GO to J6
J6 CHECK FOR OTHER CAUSES OF COMMUNICATION NETWORK PROBLEMS
  • Check the vehicle service history for recent service actions involving the BCM or VDM. If recent service history is found:
    • make sure the correct replacement module was installed.
      • HVBOM can be used to verify the correct part installation.
    • make sure the replacement module configuration was correct.
      • reconfigure the module using the original data if the previous configuration is suspect.
    • make sure the module was not obtained from a similar vehicle and installed on the customer's vehicle.
      • return the replaced module to the original vehicle and obtain a new replacement module.
  • Operate the system and determine whether the observed symptom persists.

Is the observed symptom still present?
Yes GO to J7
No The system is currently operating correctly. The concern may have been caused by incorrect part replacement procedures or incorrect module configuration.
J7 CHECK THE DTC (DIAGNOSTIC TROUBLE CODE) U0140:XX SET IN OTHER MODULES
  • Using the diagnostic scan tool, perform a self-test of all modules.

Is DTC U0140:xx set in one or more modules other than the VDM?
Yes CHECK in OASIS for any applicable service articles: TSB, GSB, SSM or FSA. If a service article exists for this concern, STOP this test and FOLLOW the service article instructions.
If no technical service bulletins (TSB) exist for this concern, INSTALL a new BCM module.
Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and TestingClick here to access the guided procedure (BCM).Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Internet Explorer version 11 or later is required to perform this Pinpoint test.
No CHECK OASIS for any applicable service articles: TSB, GSB, SSM or FSA. If a service article exists for this concern, STOP this test and FOLLOW the service article instructions.
If no Technical Service Bulletins (TSB) exist for this concern, INSTALL a new VDM.
REFER TO: Vehicle Dynamics Module (VDM) (204-05 Dynamic Vehicle Suspension, Removal and Installation).
Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and Testing Ford Fusion. Vehicle Dynamic Suspension. Diagnosis and TestingPINPOINT TEST K: U0151:87

For circuit and connector information, refer to Cell 46 of the Wiring Diagrams.

Normal Operation and Fault Symptoms

With the ignition on, the RCM sends messages to the VDM over the HS-CAN2 bus. If the VDM does not receive these messages within a specified period of time, the module sets diagnostic trouble codes (DTCs). For information on the messages sent to the VDM by the RCM, refer to the network message chart. REFER TO: Vehicle Dynamic Suspension Overview (204-05 Vehicle Dynamic Suspension, Description and Operation).

DTC Fault Trigger Conditions

Trouble Code Description Fault Trigger Condition
VDM U0151:87 Lost communication with restraints control module: no message This DTC is stored in continuous memory if any of the following messages are missing: vehicle lateral acceleration, vehicle longitudinal acceleration, vehicle roll rate, or vehicle vertical acceleration. This may be caused by an RCM failure, a circuit fault on the HS-CAN, or excessive network loading.

Possible Sources

  • Wiring, Terminals or Connectors
  • Network communication fault
  • Vehicle battery
  • Charging System Concern
  • RCM
K1 CHECK COMMUNICATION NETWORK
  • The ignition is on.
  • Using a scan tool, perform the network test.

Does the RCM pass the network test?
Yes GO to K2
No DIAGNOSIS The RCM does not respond to the diagnostic scan tool.
REFER TO: Communication Network (418-00 Communication Network, Diagnosis and Testing).
K2 CHECK THE VDM (VEHICLE DYNAMICS MODULE) FOR DIAGNOSTIC TROUBLE CODES (DTCS)
  • Using the diagnostic scan tool, perform the VDM module self-test.
  • Clear the Diagnostic Trouble Codes (DTCs).
  • The ignition is on.
  • Ignition OFF.
  • Using the diagnostic scan tool, perform the VDM module self-test.
  • Record the VDM diagnostic trouble codes (DTCs).

Is DTC U0151:87 retrieved again?
Yes GO to K3
No The system is currently operating correctly. The DTC may have been set due to high network traffic or an intermittent fault condition.
K3 REVIEW THE STORED DIAGNOSTIC TROUBLE CODES (DTCS) FROM THE VDM (VEHICLE DYNAMICS MODULE) SELF-TEST
  • Review the recorded diagnostic trouble codes (DTCs) from the VDM self-test.

Is DTC U3003:16 or U3003:17 present in the VDM?
Yes If DTC U3003:16 is present, GO to Test A.
If DTC U3003:17 is present, GO to Pinpoint Test B.
No GO to K4
K4 CHECK THE DIAGNOSTIC TROUBLE CODES (DTCS) IN THE RCM (RESTRAINTS CONTROL MODULE)
  • Using the diagnostic scanner, perform the RCM self-test.

Are there any diagnostic trouble codes (DTCs) in the RCM?
Yes CHECK the RCM diagnostic trouble codes (DTCs).
REFER TO: Supplemental Restraint System (SRS) (501-20B Supplemental Restraint System, Diagnosis and Testing).
No GO to K5
K5 CHECK FOR OTHER CAUSES OF COMMUNICATION NETWORK CONCERNS
  • Check the vehicle service history for recent service actions involving the RCM or VDM. If recent service history is found:
    • make sure the correct replacement module was installed.
      • HVBOM can be used to verify the correct part installation.
    • make sure the replacement module configuration was correct.
      • reconfigure the module using the original data if the previous configuration is suspect.
    • make sure the module was not obtained from a similar vehicle and installed on the customer's vehicle.
      • return the replaced module to the original vehicle and obtain a new replacement module.
  • Operate the system and determine whether the observed symptom persists.

Is the observed symptom still present?
Yes GO to K6
No The system is currently operating correctly. The concern may have been caused by incorrect part replacement procedures or incorrect module configuration.
K6 CHECK THE DTC (DIAGNOSTIC TROUBLE CODE) U0151:XX SET IN OTHER MODULES
  • Using the diagnostic scan tool, perform a self-test of all modules.

Is DTC U0151:xx set in one or more modules other than the VDM?
Yes CHECK in OASIS for any applicable service articles: TSB, GSB, SSM or FSA. If a service article exists for this concern, STOP this test and FOLLOW the service article instructions.
If no technical service bulletins (TSB) exist for this concern, INSTALL a new RCM module.
REFER TO: Restraints Control Module (RCM) (501-20B Supplemental Restraint System, Removal and Installation).
No CHECK OASIS for any applicable service articles: TSB, GSB, SSM or FSA. If a service article exists for this concern, STOP this test and FOLLOW the service article instructions.
If no Technical Service Bulletins (TSB) exist for this concern, INSTALL a new VDM.
REFER TO: Vehicle Dynamics Module (VDM) (204-05 Dynamic Vehicle Suspension, Removal and Installation).

Test yourself

A quick Ford Fusion quiz: every answer comes with an explanation and a link to the manual page.