Restraints

Occupant Classification System (OCS) Repair Procedures

23steps
~138min
5/5difficulty
Done 0 of 23

Removal

OCS ECU
  1. Disconnect the negative battery cable and wait at least three minutes before starting work.
  2. Remove the front passenger seat assembly. (Refer to Body - "Front Seat")
  3. Disconnect the OCS ECU connector.
  4. Remove the OCS ECU.
  5. Disconnect the negative battery cable and wait at least three minutes before starting work.
  6. Remove the front passenger seat assembly. (Refer to Body - "Front Seat")
  7. Disconnect the OCS ECU connector.
  8. Remove the front seat cushion assembly. (Refer to Body - "Front Seat Cushion Cover")
OCS Mat

Installation

OCS ECU
  1. Install the OCS ECU on the front seat assembly rail.
  2. Connect the OCS ECU connector.
  3. Install the front passenger seat assembly. (Refer to Body - "Front Seat")
  4. Connect the negative battery cable.
  5. After installing the OCS, check that the system operates correctly:
    A. Turn the ignition ON. The SRS indicator should illuminate for approximately six seconds and then turn off.
    B. The warning lamp illuminates for 4 seconds and turns off within 3 seconds. After 7 seconds it should remain off if the OCS does not require suppression and the passenger airbag is enabled.
    Be sure to perform the OCS reset using GDS after replacing a seat cushion equipped with OCS.
  6. Install the seat cushion assembly with OCS Mat on the front seat assembly. (Refer to Body - "Front Seat")
  7. Connect the OCS mat connector.
  8. Install the front passenger seat assembly. (Refer to Body - "Seat")
  9. Connect the negative battery cable.
  10. After installing the OCS, check that the system operates correctly:
    A. Turn the ignition ON. The SRS indicator should illuminate for approximately six seconds and then turn off.
    B. The warning lamp illuminates for 4 seconds and turns off within 3 seconds. After 7 seconds it should remain off if the OCS does not require suppression and the passenger airbag is enabled.
    Be sure to perform the OCS reset using GDS after replacing the seat cushion with OCS.
OCS Mat

OCS Rest Procedure

You must perform the OCS reset procedure after servicing or replacing almost any part of the passenger seat. (Complete front seat assembly is not included)
  1. Ignition OFF, connect GDS.
  2. Turn the ignition ON and the engine OFF, select the Airbag system, and select the "Body Sensor Reset" mode.
  3. GDS will display two steps of the OCS reset function.
    1. Erase the OCS diagnostic trouble codes.
    2. OCS initialization.
  4. Select the product configuration.
    1. Seat configuration with ventilation and heating: C1
    2. Heating only seat configuration: C2
  5. The OCS initialization procedure will be performed.
    Malfunction Code Code Name Description
    B1763 ECU Defect
    1. Reset (calibration setting) not completed
    2. ECU damaged by physical load
    B1764 MAT Defect
    1. MAT and ECU are not connected.
    2. MAT damaged by physical load.
    B1767 Deactivation Algorithm
    1. Humidity is too high.
    B1111 IGN voltage high
    1. IGN voltage is high.
    B1112 IGN voltage low
    1. IGN voltage is low.
    B1603 CAN bus off
    1. CAN bus is not operating.
    B1697 ACU communication error
    1. CAN bus is not operating.
    2. ACU is not operating.

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