Rear Window Repair Procedures

Removal

To remove the rear window, use the tools shown in the following illustration: [Tool Illustration] Piano WireInsert-Type Wire Retainer [Tool Assembly Illustration] Insert and secure the piano wireinto the wire retainer insertion hole .

1. 1
   Remove the sliding glass. (Refer to Sunroof - "Sliding Glass")
2. 2
   Remove the roof side molding. (Refer to Body Moldings - "Roof Side Moldings")
3. 3
   Pull the piano wire (A) to the left and right, then apply force in the direction of the arrow to cut the remaining sealant.

   To apply force effectively to the cutting surface, make sure the wire is not too long.

   Make sure to wear gloves to protect your hands from possible injury. Be careful to protect your hands from burns caused by heat generated while working with the wire. Be careful not to break the wiring.

   Be careful not to damage the body.

   An assistant is required when using the power wire.

   

4. 4
   Carefully remove the rear window (A) without damaging it.

   

Installation

To install the rear window, use the tools shown in the following illustration: [Tool Illustration] Sealant NozzleAutomotive Glass SealantSealant Gun

1. 1
   Install the roof side molding.
2. 2
   Fully close the sliding glass by pressing the sunroof switch.
3. 3
   Use a blade to cut away the remaining sealant (A) around the body panel.

   When cutting the remaining sealant around the body panel, leave sealant at a distance of approximately 2 mm from the surface.

   Make sure the body paint surface is not damaged. If damaged, apply paint or rust inhibitor for service.

   

4. 4
   If the rear window (A) is reused, use a blade to remove the remaining sealant (B) around the body panel.

   

5. 5
   Use alcohol or a pneumatic gun to clean the edges of the body panel and the rear window.
6. 6
   Using a sealant gun, apply sealant (B) around the body panel (A).

   When applying sealant with a sealant gun, make sure there are no gaps in the sealant bead to prevent water leakage.

   

7. 7
   Install the rear window (A) loosely onto the body panel.

   

8. 8
   Align the rear window (A) and the body panel before fully installing the rear window.
9. 9
   Apply tape around the rear window so that the glass does not come loose.

   If too much sealant is applied, it may leak out of the body. Use alcohol or a cleaning agent to wipe off excess sealant.

   

   Install the rear window and park the vehicle on a level surface for at least 4 hours. If you need to drive the vehicle, be sure to drive SLOWLY for at least 8 hours after installation. Advise the driver to avoid aggressive driving for 2-3 days or driving on rough roads.