Hyundai Genesis DH Quiz
Body (Interior and Exterior)

Sunroof Assembly Repair Procedures

In this manual: Body (Interior and Exterior)
General Information — 9Engine Mechanical System — 103Engine Electrical System — 54Emission Control System — 23Engine Control System/Fuel System — 127Automatic Transmission System (SBC) — 90All-Wheel Drive (AWD) System — 20Drive Shaft and Axle — 27Suspension System — 41Steering — 19Restraints — 56Brake System — 56Body (Interior and Exterior) — 211Body Electrical System — 279Heating, Ventilation, and Air Conditioning — 55
29steps
~174min
4/5difficulty
0102030405014.711N·mlb·ft
Tightening torque found on this page
Done 0 of 29

Removal
  • To remove the sunroof assembly, use the tools shown in the following illustration: [Tool Illustration]
    Piano WireInsert-Type Wire Retainer [Tool Assembly Illustration]
  • Insert and secure the piano wireinto the wire retainer insertion hole .
  1. Remove the roof side molding. (Refer to Body Moldings - "Roof Side Moldings")
  2. Remove the windshield. (Refer to Sunroof - "Windshield")
  3. Remove the headliner assembly. (Refer to Headliner - "Headliner Assembly")
  4. Remove the curtain airbag (CAB) module. (Refer to Passive Safety System - "Curtain Airbag (CAB) Module")
  5. Loosen the sunroof mounting nuts (A). [Front]

    Tightening torque: 9.8 ~ 14.7 N·m

    [Rear]

    Tightening torque: 9.8 ~ 14.7 N·m

  6. Loosen the bolts (A) and nuts (B) on the side of the sunroof.

    Tightening torque: 19.6 - 29 N·m

  7. Pull the square wire (A) from side to side, then pull in the direction of the arrow to cut off the remaining sealant on the front edge (B).
    • Make sure to wear gloves to protect your hands from possible injury.
    • Be careful to protect your hands from burns caused by heat generated while working with the wire.
    • Be careful not to break the wiring.
    • Be careful not to damage the body.
    • An assistant is required when using the power wire.
  8. Push the wire (A) from the outside of the housing toward the face of the edge (B) in the direction indicated by the arrow.
  9. When the wire is visible inside the housing, pull the wire (A) in the direction indicated by the arrow.
  10. Pull the square wire (B) from side to side, then pull in the direction of the arrow to cut off the remaining sealant on the front part (A-A).
    A. B(1): Work inside the vehicle
    B. B(2): Work outside the vehicle
    • Make sure to wear gloves to protect your hands from possible injury.
    • Be careful to protect your hands from burns caused by heat generated while working with the wire.
    • Be careful not to break the wiring.
    • Be careful not to damage the body.
    • An assistant is required when using the power wire.
    • When using the wire to remove remaining sealant, interference may occur between the nut hole and the device hole. Therefore, when removing the sealant, follow the illustrations below:Use a scraper or a flat-head screwdriver to widen the gap between the body and the sunroof.Turn and pull out the wire (A) between the nut hole and the device hole (B) in the direction indicated by the arrow. Then cut off the remaining sealant again.
    • Be careful not to damage the nut hole (C).
    • Be careful not to damage the device hole (D).
  11. Pull the square wire (B) from side to side, then pull in the direction of the arrow to cut off the remaining sealant on the side section (A-A).
    A. B(1): Work inside the vehicle
    B. B(2): Work outside the vehicle
    • Make sure to wear gloves to protect your hands from possible injury.
    • Be careful to protect your hands from burns caused by heat generated while working with the wire.
    • Be careful not to break the wiring.
    • Be careful not to damage the body.
    • An assistant is required when using the power wire.
  12. Pull the square wire (B) from side to side, then pull in the direction of the arrow to cut off the remaining sealant on the rear part (A-A).
    A. B(1): Work inside the vehicle
    B. B(2): Work outside the vehicle
    • Make sure to wear gloves to protect your hands from possible injury.
    • Be careful to protect your hands from burns caused by heat generated while working with the wire.
    • Be careful not to break the wiring.
    • Be careful not to damage the body.
    • An assistant is required when using the power wire.
    • When using the wire to remove remaining sealant, interference may occur between the nut hole and the device hole. Therefore, when removing the sealant, follow the illustrations below.Use a scraper or a flat-head screwdriver to widen the gap between the body and the sunroof.Turn and pull out the wire (A) between the nut hole and the device hole (B) in the direction indicated by the arrow. Then cut off the remaining sealant again.
    • Be careful not to damage the nut hole (C).
    • Be careful not to damage the device hole (D).
  13. Cut off the remaining sealant on each surface and remove the sunroof assembly (A).
    • Be careful not to damage the sunroof assembly when removing it.

Installation
  • To install the sunroof assembly, use the tools shown in the following illustration: [Tool Illustration]
    Sealant NozzleAutomotive Glass SealantSealant Gun
  1. Use a blade to cut away the remaining sealant (A) around the body panel.
    • When cutting off the remaining sealant around the body panel, be sure to leave sealant 2 mm from the bonding surface.
    • Make sure the body paint surface is not damaged.
    • If damaged, apply paint or rust inhibitor for service.
  2. If the sunroof assembly (A) is reused, use a blade to remove the remaining sealant (B) around the body panel.
  3. Use alcohol or a pneumatic pistol to clean the edges of the body panel and sunroof.
  4. Using a sealant gun, apply sealant (B) around the body panel (A).
    • When applying sealant with a sealant gun, make sure there are no gaps in the sealant bead to prevent water leakage.
  5. Align the centering device hole (A) in the body, and carefully install the sunroof onto the body panel. [Front]
    [Rear]
  6. Align the sunroof and frame before fully installing the sunroof assembly (A).
  7. Apply tape around the sunroof assembly to prevent the assembly from separating.
    • If too much sealant is applied, it may leak out of the body. Use alcohol or a cleaning agent to wipe off excess sealant.
  8. Tighten the sunroof mounting nuts (A). [Front]

    Tightening torque: 9.8 ~ 14.7 N·m

    [Rear]

    Tightening torque: 9.8 ~ 14.7 N·m

  9. Tighten the side sunroof mounting bolts (A) and nuts (B).

    Tightening torque: 19.6 - 29 N·m

  10. Install the curtain airbag (CAB) module. (Refer to Passive Restraint System - "Curtain Airbag (CAB) Module".)
  11. To make sure the applied sealant has fully cured, leave the vehicle on a level surface for at least 4 hours after installing the sunroof.
    • If driving the vehicle cannot be avoided, drive at low speed for at least 8 hours.
    • Advise the driver to avoid aggressive driving or driving on rough roads for 2-3 days after installing the sunroof.
  12. Perform a water leak test.
    • Perform the water leak test at least 4 hours after completing the sunroof installation.
    • Do not spray high-pressure water directly on the sunroof joint.
  13. If water leaks, apply sealant to the water leak point.
  14. Install the roof headlining assembly.
  15. Install the roof side molding.
  16. Install the windshield.

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