Radial Seal Repair Procedures

Removal

Be careful when handling the transfer case. Prevention of ITA (Integrated Transfer Actuator) Damage 1) When transporting the transfer case Be careful when lifting the transfer case with a transport package to ensure the ITA does not collide with another transfer case. Be careful not to damage the ITA by contact with the floor or structure. 2) When assembling the transmission Be careful not to damage the ITA by contact with the transmission, floor or structure.

1. 1
   Remove the transfer case from the vehicle. (Refer to All Wheel Drive (AWD) System - "Transfer Case Assembly")
2. 2
   Radial O-ring Replacement Drive out the hole (A) in the radial O-ring.

   

3. 3
   Tighten the self-tapping screw (A) in the radial O-ring.

   

4. 4
   Remove the radial oil seal (A).

   

Installation

1. 1
   Install a new radial seal ring on the installer tool.
2. 2
   Install the radial seal ring into the transfer case housing by tapping it with a plastic hammer.

   

3. 3
   Install the transfer case on the vehicle. (Refer to All Wheel Drive (AWD) System - "Transfer Case Assembly")

   After installation, start the engine, then check for leaks from the transfer case.