Heating, Ventilation and Air Conditioning

Mode Control Actuator Repair Procedures

16steps
~96min
4/5difficulty
Done 0 of 16

Inspection

  1. Turn the ignition switch to the OFF position.
  2. Disconnect the mode control actuator connector.
  3. Make sure the mode control actuator operates in the defrost mode when 12 V is applied to terminal 3 and ground terminal 4. Make sure the mode control actuator operates in the vent mode when the connections are reversed.
    1.-
    2.-
    3. Defrost mode
    4. Sensor ground
    5. Actuator with feedback
    6. Sensor (+5V)
    7. Vent mode
  4. Connect the mode control actuator connector.
  5. Start.
  6. Check the voltage between terminals 6 and 5. Specification
    Door Position VOLTAGE (V) Fault Detection
    VENT 0.5 ± 0.15 V Low voltage: 0.1 V or less
    Heater 4.5 ± 0.15 V High voltage: 4.9 V or more

    There will be feedback on the current position from the actuator to the control unit.
  7. If the measured voltage is not within the specification, replace the mode control actuator with a known good one and check that it operates properly.
  8. If there is a problem with the mode control actuator, replace it.

Diagnosis with GDS

  1. The heating, ventilation and air conditioning (HVAC) system can be diagnosed quickly (defective parts) using the Global Diagnostic System (GDS). ※ The GDS provides the following information. (1) Self-diagnosis: checks and displays diagnostic trouble codes (DTC). (2) Current data: checks the status of input/output signals. (3) Active test: checks system operating conditions. (4) Additional functions: in addition to control, such as zero point adjustment.
  2. Select the "Vehicle Model" and the system to be checked in order to inspect the vehicle with the scan tool.
  3. Select the "Current Data" menu to check the current status of the input/output data. The input/output data for the sensors corresponding to the mode control actuator command can be checked.
  4. To perform a forced operation on the inputs of the mode control actuator, select "ACTUAL TEST" in the mode control menu.

REPLACEMENT

  1. Disconnect the negative (-) battery terminal.
  2. Remove the instrument panel assembly from the protective pad. (Refer to Instrument Panel - "Main Panel")
  3. Disconnect the connector (A), then remove the mode control actuator (B) after loosening the mounting screws.
  4. To install, perform the removal procedure in reverse order.

Test yourself

A quick Hyundai i20 quiz: every answer comes with an explanation and a link to the manual page.