Heating, Ventilation and Air Conditioning
Temperature Control Actuator Repair Procedures
In this manual: Heating, Ventilation and Air Conditioning
17steps
~102min
4/5difficulty
Done 0 of 17
Inspection
- Turn the ignition switch to the OFF position.
- Disconnect the temperature control actuator connector.
- Make sure the temperature control actuator operates in the COLD position when 12 V is applied to terminal 3 and ground terminal 7. Make sure the temperature control actuator operates in the HOT position when the connections are reversed.

1.-
2.-
3. Hot position
4. Sensor ground5. Actuator with feedback
6. Sensor (+5V)
7. Cold position - Connect the temperature control actuator connector.
- Start.
- Check the voltage between terminals 5 and 6. Specification
Door Position VOLTAGE (V) Fault Detection Maximum Cooling 0.5 ± 0.15 V Low voltage: 0.1 V or less
High voltage: 4.9 V or moreMaximum Heating 4.5 ± 0.15 V
There will be feedback on the current position from the actuator to the control unit. - If the measured voltage is not within the specification, replace the temperature control actuator with a known good one and check that it operates properly.
- If there is a problem with the temperature control actuator, replace it.
Diagnosis with GDS
- The heating, ventilation and air conditioning (HVAC) system can be diagnosed quickly (defective parts) using the Global Diagnostic System (GDS). ※ The GDS provides the following information. (1) Self-diagnosis: checks and displays diagnostic trouble codes (DTC). (2) Current data: checks the status of input/output signals. (3) Active test: checks system operating conditions. (4) Additional functions: in addition to control, such as zero point adjustment.
- Select the "Vehicle Model" and the system to be checked in order to inspect the vehicle with the scan tool.
- Select the "Current Data" menu to check the current status of the input/output data. The input/output data for the sensors corresponding to the temperature control actuator can be checked.

- To perform a forced operation on the inputs of the temperature control actuator, select "ACTUATOR TEST" in the temperature control menu.

REPLACEMENT
- Disconnect the negative (-) battery terminal.
- Remove the lower airbag panel. (Refer to Body - "Lower Instrument Panel")
- Remove the driver side spray hose (A) after loosening the clamp.

- Disconnect the connector (A), then remove the driver side temperature control actuator (B) after loosening the mounting screws.

- To install, perform the removal procedure in reverse order.
Test yourself
A quick Hyundai i20 quiz: every answer comes with an explanation and a link to the manual page.
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