Engine Mechanical System

Water Pump

~1min read

TROUBLESHOOTING

Symptoms POSSIBLE CAUSES REMEDY
Coolant Leakage
  • From the water pump drain hole
VISUAL INSPECTION
  • Check for leaks during a 10-minute warm-up.
  • If the coolant continues to leak, replace the water pump.
  • If the leak is repaired, reuse the water pump. (Do not replace the pump.)
  • From the gaskets or bolts
  • Check the tightening torque of the water pump mounting bolts.
  • Tighten the mounting bolts.
  • Check for damaged seals or dust.
  • Replace the gasket and wipe off the dust.
  • From the outer surface of the water pump
  • Check the water pump for material defects or cracks.
  • Replace the water pump if there is a material defect or cracks.
Noise
  • Seating
  • From the mechanical seals
  • Impeller interference
Check using a stethoscope
  • After starting the engine, check for noise with a stethoscope.
  • If there is no noise, reuse the water pump (without replacing it).
  • If the noise comes from the water pump, remove the drive belt and check again.
Inspection after drive belt removal
  • After removing the water pump and drive belt, check the noise again.
  • If there is noise, replace the water pump. Check the other drive shaft components.
  • If there is no noise, reinstall the water pump with a new one.
Inspection after water pump removal
  • After removing the water pump and drive belt, check the noise again.
  • If there is no interference between them, replace the pump with a new one.
Overheated
  • Damaged impeller
  • Loose rotor
Loose impeller
  • Rotor wiring corrosion
  • Check the engine coolant.
  • Poor coolant quality / maintenance
  • Impeller separated from shaft
  • Replace the water pump.

Test yourself

A quick Hyundai i20 quiz: every answer comes with an explanation and a link to the manual page.