Engine Mechanical System
Cooling Fan Repair Procedures
In this manual: Engine Mechanical System
22steps
~132min
4/5difficulty
Done 0 of 22
COOLING FAN ASSEMBLY
- Disconnect the negative battery cable.
- Remove the air duct and air cleaner assembly. (Refer to Intake and Exhaust System - "Air Cleaner")
- Remove the water hose (A) from the cooling fan shroud.

- Disconnect the wire harness connector (A).

- Remove the front bumper. (Refer to Body - "Front Bumper Cover")
- Remove the air intake guard (A).

- Remove the upper radiator guard (A).

- Remove the headlamps. (Refer to Body Electrical System - "Headlamp".)
- Remove the upper radiator mounting brackets (A). (LH)
(RH)

- Remove the front end module bracket (A).

- Remove the cooling fan mounting bolts (A). (LH)
(RH)

- Remove the cooling fan (A).
Tightening torque: 4.9 - 7.8 N·m

- Disconnect the wiring harness connector (A) and the fan motor connector (B).

- Remove the cooling fan controller (A).
Tightening torque: 4.9 - 8.3 N·m

- To install, perform the removal procedure in reverse order.
DISASSEMBLY
- Remove the cooling fan (A) from the cooling fan shroud.

- Disconnect the fan motor connector (A), then remove the protective cover (B).
Tightening torque: 1.8 to 2.4 N·m

- Remove the fan motor (A) from the cooling fan shroud.
Tightening torque: 3.9~5.9 N·m


- Installation is in the reverse order of removal.
Inspection
[Fan Motor]- Disconnect the fan motor connector from the cooling fan controller.
- Connect battery voltage to the "+" terminal and ground to the "-" terminal.
- Check that the cooling fan motor operates correctly.
Test yourself
A quick Hyundai i20 quiz: every answer comes with an explanation and a link to the manual page.
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