Drive Shaft and Axle
FRONT PROPELLER SHAFT
In this manual: Drive Shaft and Axle
12steps
~77min
4/5difficulty
1special tools
Done 0 of 12
Components and Component Location
COMPONENTS
[UNEQUAL Type]

| 1. Drive shaft (G) 2. Front strut assembly |
3. Shaft support bearing inner 4. Drive shaft (D) |
[EQUAL Type]

| 1. Drive shaft (G) 2. Front strut assembly |
3. Drive shaft (D) |
Repair Procedures
DEPOSIT
- Remove the front wheel and tire assembly (A) from the hub.
Tightening torque: 88.2 - 108 N·m

- Loosen the staked hub nut (A).
Tightening torque: 294.2 ~ 314 N·m N·m (30.0 ~ 32.0 kgf·m, 217.0 ~ 231.5 ft-lbf)

- Disconnect the ball joint from the steering knuckle arm.
- Remove the cotter pin (A).
- Loosen the nut and disconnect the ball joint (B).
Tightening torque: 34.3 to 44 N·m

- Loosen the bolt and nut after removing the pin (A).
Tightening torque: 98.1 ~ 118 N·m

- Disconnect the lower arm from the joint using SST (09568-4R100).
- Insert the bracket bolt (A) into the bolt hole.
- Install the support housing (B) on the front axle.
- Tighten the bolt (C).


- Disconnect the drive shaft (A) from the front hub assembly.

- Loosen the inner shaft bolts, then remove the drive shaft. [Applies only to unequal type D side]
Tightening torque: 49.0 ~ 69 N·m

- Remove the drive shaft D (A) from the DCT transaxle. [Applies to unequal type D side]

- Remove the propeller shaft D (A) from the transfer case. [Applicable to D-type unequal length shaft]

- Insert a pry bar between the transaxle case and the gasket, and separate the drive shaft from the transaxle case. [Applicable to the same drive shaft on D side / drive shaft full side G]

- Use the pry bar carefully to avoid damaging the differential and gasket.
- Do not insert the pry bar too far, as this may damage the oil seal.
- Do not pull the propeller shaft too hard, as this may separate the components in the joint from the connection, which may tear the boot or damage the bearing.
- To prevent contamination, plug the transaxle opening with a seal cap.
- Hold the drive shaft correctly.
- Replace the snap ring every time the shaft is removed from the transaxle case.
- To install, perform the removal procedure in reverse order.
- Check the front alignment. (Refer to Suspension System - "Front Wheel Alignment")
Test yourself
A quick Hyundai Tucson quiz: every answer comes with an explanation and a link to the manual page.
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