Engine Mechanical System
Troubleshooting
In this manual: Engine Mechanical System
14steps
~84min
3/5difficulty
Done 0 of 14
Troubleshooting
| Symptom | Suspected Area | Remedy |
| Engine misfire with abnormal internal low engine noise |
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| Worn piston rings (Oil consumption may or may not cause engine misfire.) |
Inspect the cylinder for loss of compression. Repair or replace if necessary. |
| Worn crankshaft thrust bearings | Replace the crankshaft and bearings as necessary. |
| Engine misfire with abnormal valve train noise | Stuck valves (Carbon on valve stem) |
Repair or replace if necessary. |
| Excessively worn or misaligned timing chain | Replace the timing chain and sprocket if necessary. |
| Worn camshaft lobes | Replace the camshaft. |
| Engine misfire with coolant consumption |
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| Engine misfire with excessive oil consumption | Worn valves, valve guides, and/or valve stem seals | Repair or replace if necessary. |
| Worn piston rings (Oil consumption may or may not cause engine misfire) |
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| Engine noise at start-up that lasts only a few seconds (Check and compare with a known good vehicle to determine normal condition.) |
Incorrect engine oil viscosity |
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| Worn crankshaft thrust bearing |
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| Engine noise is louder regardless of engine speed | Low oil pressure | Repair or replace if necessary. |
| Broken valve spring | Replace the valve spring. |
| Worn or dirty valve lifters | Replace the valve lifters. |
| Stretched or broken timing chain and/or damaged sprocket teeth | Replace the timing chain and sprockets. |
| Worn timing chain tensioner, if applicable | Replace the timing chain tensioner if necessary. |
| Worn camshaft lobes |
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| Worn valve guides or valve stems | Inspect the valves and valve guides, then repair or replace as necessary. |
| Sticking valves (Carbon on the valve stem or valve seat may cause the valve to remain open.) | Inspect the valves and valve guides, then repair or replace as necessary. |
| Worn drive belt, tensioner, idler, and bearing | Replace as necessary. |
| Low engine noise regardless of crankshaft speed. | Low oil pressure | Repair or replace as required. |
| Loose or damaged flywheel | Repair or replace the flywheel. |
| Damaged oil pan, contact with oil pump strainer |
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| Oil pump strainer loose, damaged, or clogged |
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| Excessive piston-to-cylinder clearance |
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| Excessive piston pin-to-piston clearance |
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| Excessive connecting rod bearing clearance | Inspect the following components and repair or replace if necessary.
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| Excessive crankshaft bearing clearance | Inspect the following components and repair or replace if necessary.
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| Incorrect installation of piston, piston pin, and connecting rod |
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| Engine noise under load | Low oil pressure | Repair or replace if necessary. |
| Excessive connecting rod bearing clearance | Inspect the following components and repair or replace if necessary:
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| Excessive crankshaft bearing clearance | Inspect the following components and repair or replace if necessary:
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| Engine does not start. Crankshaft does not rotate. |
Hydraulic lock of cylinder
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| Broken timing chain and/or timing chain sprocket |
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Material in cylinder
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| Seizure of crankshaft or connecting rod bearings |
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| Bent or broken connecting rod |
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| Broken crankshaft |
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