Crankshaft/Transmission

Crankshaft Installation

~1min read

NOTE

If the crankshaft is replaced with a new one, refer to the Connecting Rod Big End Bearing/Crankshaft Main Bearing Insert Selection in the Specifications.

NOTICE

If the crankshaft, bearing inserts, or crankcase halves are replaced with new ones, select the bearing inserts and check clearance with a plastigage (press gauge) before assembling engine to be sure the correct bearing inserts are installed.

  • Apply molybdenum disulfide oil solution to the crankshaft main bearing inserts.
  • Install: Crankshaft Connecting Rod Big End Caps (see Connecting Rod Installation)
  • Apply molybdenum disulfide grease to the grooved side [A] of the thrust washers.
  • Insert the thrust washers into the groove of the #3 main journal [B].

Turn the oil groove side of the thrust washer to the crankshaft.

NOTE

  • The thrust washers are identical.
  • If the thrust washer installed properly, the blue-painted edges [C] are positioned as shown in the figure.
Crankshaft Installation

Front [D]

Connecting Rod Removal

  • Refer to the Piston Removal.

Test yourself

A quick Kawasaki Ninja ZX-10R quiz: every answer comes with an explanation and a link to the manual page.