Engine Control System/Fuel System

Fuel Tank Repair Procedures

14steps
~84min
3/5difficulty
0204060801005440N·mlb·ft
Tightening torque found on this page
Done 0 of 14

Removal

  1. Relieve the residual fuel pressure in the fuel line. (Refer to Fuel System - Repair Procedures - "Relieve Residual Fuel Pressure in Fuel Line").
  2. Remove the floor mat after opening the trunk.
  3. Remove the fuel pump service cover (A) in the trunk.
  4. Disconnect the quick-connect coupling of the fuel feed tube (A).
  5. Disconnect the fuel tank pressure sensor connector (B).
  6. Disconnect the fuel pump control module and fuel pump extension connector (C).
  7. Raise the vehicle.
  8. Remove the main muffler. (Refer to Engine Mechanical System - "Muffler")
  9. Support the fuel tank with a jack.
  10. Disconnect the fuel tank hose (A).
  11. Disconnect the quick-connect fitting of the vapor hose (A).
  12. Remove the parking brake line (A). [Non-EPB Type]
  13. Remove the fuel tank band mounting nuts (A).
  14. Remove the fuel tank after removing the fuel tank band (A), as shown below.

Installation

  1. Install in the reverse order of removal. Fuel tank band nut: 39.2 ~ 54 N·m

Test yourself

A quick Kia Cadenza VG Owner's Manual quiz: every answer comes with an explanation and a link to the manual page.