Electric Vehicle Battery System
Special Service Tools
In this manual: Electric Vehicle Battery System
~2min read
Special Service Tools
| Tool Name/Number | Illustration | Description |
| High Voltage Power Extension Cable 0K918-E4100 |
 |
Used to measure the high voltage battery system. |
| High Voltage Battery Test Extension Cable (21-pin) 0K375-E4100 |
 |
Used to measure the high voltage battery system. |
| High Voltage Battery Test Extension Cable (8-pin) 0K375-E4200 |
|
Used to measure the high voltage battery system. |
| Insulated Tool Kit 0K375-4U000 |
 |
Used to measure or work on high voltage parts -22 EA components (including case) |
| High Voltage Battery Assembly Lifting Fixture 0K375-E4300 |
 |
Removal and Installation of High Voltage Battery Assembly |
Personal Protective Equipment
| Name | Illustration | Description |
| Insulated Gloves |  |
Used when inspecting or working on high voltage components [Insulation performance: 1000 V / 300 A or higher] |
| Insulated Shoes |  |
Used when inspecting or working on high voltage components |
| Insulated Clothing |  |
|
| Insulated Helmet |  |
|
| Safety Glasses |  |
Used in the following cases: • When removing, installing or inspecting high-voltage battery terminals or wiring where a spark may occur. • When working on the high-voltage battery pack. |
| Face Shield |  |
|
| Insulated Mat |  |
Place any removed high-voltage components on an insulated mat to prevent accidents. |
| Insulating Sheet |  |
Insulation sheet is used to cover high voltage components to protect people who do not wear personal protective equipment from accidents. |
| Warning Tape |  |
Used to indicate danger above this line. |
Commercially available tool
| Tool Name | Illustration | Description |
| Battery lift table |
 |
Removal and installation of battery assembly package weight: 277 kg package size: 1647 mm x 996 mm x 261 mm |
| Multimeter |
 |
Measuring resistance, voltage and current |
| Insulation resistance tester (multimeter) |  |
Measuring insulation resistance, voltage and resistance |
| Jack stand |  |
Removal and installation of battery assembly package weight: 277 kg package size: 1647 mm x 996 mm x 261 mm |
Test yourself
A quick Kia Soul EV Owner's Manual quiz: every answer comes with an explanation and a link to the manual page.
Was this page helpful?