Specifications

Specification

High Voltage Disconnection Procedure

Specification

Item	Specification	NOTE
Capacitor Voltage Between Inverter Terminals	Less than 30 V	Checked with multimeter

High Voltage Battery Handling Guidelines

Specification

Item	Specification	NOTE
Service Plug Cable Resistance (Ω)	Less than 1 Ω (20°C)	Checked with multimeter
Main Fuse Resistance (Ω)	Less than 1 Ω (20°C)	Checked with multimeter
Main High Voltage Relay Weld Inspection	NO	Checked with GDS
Main High Voltage Relay Welding Check	Ω (20°C)	Checked with multimeter
Insulation Resistance Check (MΩ)	300 ~ 1000	Checked with GDS
Insulation Resistance Check (MΩ)	More than 2 MΩ (20°C)	Megohmmeter
Check high voltage battery voltage (V) [No. 1 Module ~ Module No. 4 or Module No. 5 ~ Module No. 8]	120 ~ 207	Checked with multimeter
Check high voltage battery voltage (V) [No. 1 Module ~ No. 8 Module]	240 ~ 413	Checked with multimeter

High-Voltage Battery System

Item	Specification	NOTE
Cell	96	-
Rated Voltage (V)	360	-
Capacity (Ah)	75	-
Energy (kWh)	27	-
Weight (kg)	203	-
Cooling System	Air Cooled	Forced Air Cooling

Item	Specification	NOTE
SOC (%)	5 ~ 95	Checked with GDS
Cell Voltage (V)	2,5 ~ 4,3
Pack Voltage (V)	240 ~ 413
Cell Voltage Deviation (mV)	Less than 40
Insulation Resistance (kΩ)	300 ~ 1000
Insulation Resistance (MΩ)	More than 2	Megohmmeter

High Voltage Battery Management System

BMS ECU Specification

Item	Specification	NOTE
C-CAN Load Resistance (Ω)	Approx. 60	Combined Resistance (BMS ECU - Inverter)
C-CAN Terminating Resistance (Ω)	Approx. 120	BMS ECU Resistance

Main Relay Specification

Item		Specification
ON	Rated Voltage (V)	450
	Rated Current (A)	200
	Voltage Drop (V)	Less than 0.1 (200 A)
Coil	Operating Voltage (V)	12
	Resistance (Ω)	21.6 ~ 26.4 (20°C)

Item	Specification	NOTE
Main Relay Welding Status	NO	Checked with GDS
Main Relay (-) Switch Resistance (Ω)	?	Checked with multimeter
Main Relay Operating Sound	“Click”	Checked with GDS and SST
Coil resistance (Ω)	21.6 ~ 26.4 (20°C)	Checked with multimeter

Pre-Charge Relay Specification

Item		Specification
ON	Rated Voltage (V)	450
	Rated Current (A)	10
	Voltage Drop (V)	Less than 0.5 (10 A)
Coil	Operating Voltage (V)	12
	Resistance (Ω)	104.4 ~ 127.6 (20°C)

Item	Specification	NOTE
Main Relay (-) Switch Resistance (Ω)	?	Checked with multimeter
Pre-Charge Relay Operating Sound	“Click”	Checked with GDS and SST
Pre-Charge Relay Coil Resistance (Ω)	104.4 ~ 127.6 (20°C)	Checked with multimeter

Pre-Charge Resistor Specification

Item		Specification
Coil	Power (W)	60
	Resistance (Ω)	30

Battery Current Sensor Specification

Current (A)	Output voltage (V)
-400 (Charging)	0,5
-200 (Charging)	1,5
0	2,5
200 (Discharging)	3,5
+400 (Discharging)	4,5

Item	Specifications	NOTE
Current sensor output voltage (V)	Approx. 2.5 ± 0.1	Checked with multimeter
Current sensor supply voltage (V)	Approx. 5 ± 0.1	Checked with multimeter

Main Fuse Specification

Item		Specification
Rated Voltage (V)		450 (DC)
Rated Current (A)		250 (DC)

Item	Specification	NOTE
Service Plug Cable Resistance (Ω)	Less than 1 (20 °C)	Checked with multimeter
Main Fuse Resistance (Ω)	Less than 1 (20 °C)	Checked with multimeter

Battery Temperature Sensor Specification

Temperature (°C)	Resistance (kΩ)	Tolerance (%)
-40	204,5	±4,0
-30	117,8	±3,5
- 20	70,34	±3,0
- 10	43,43	±2,5
0	27,63	±2,0
10	18.07	±1,6
20	12.11	±1,2
30	8.303	±1,2
40	5.813	±1,5
50	4.149	±1,9
60	3.013	±2,2
70	2,225	±2,5

Rapid Discharge Device (RAD) Specification

Item	Specification	NOTE
Combined resistance RAD (?)	Less than 3 (20 °C)	Checked with multimeter
Terminal resistance RAD (?)	Less than 0.375 (20 °C)	Checked with multimeter
RAD switch position	Lower	RAD switch and visual inspection

High Voltage Battery Heater Specification [14 Cells, Left/Right]

Item	Specification
Resistance (Ω)	26 ~ 29

[10 Cells Left/Right]

Item	Specification
Resistance (Ω)	16 ~ 18

High Voltage Battery Heater Relay Specification

Item		Specification
ON	Rated Voltage (V)	450
	Rated Current (A)	10
	Voltage Drop (V)	Less than 0.5 (200 A)
Coil	Operating Voltage (V)	12
	Resistance (Ω)	104.4 ~ 127.6 (20°C)

Item	Specification	NOTE
Heater relay switch resistance (?)	?	Checked with multimeter
Heater relay operating sound	"Click"	Checked with GDS and SST
Heater relay coil resistance (?)	104.4 ~ 127.6 (20°C)	Checked with multimeter

High Voltage Battery Heater Fuse Specification

Item		Specification
Current (A)		10

High Voltage Battery Heater Temperature Sensor Specification

Temperature (°C)	Resistance (kΩ)	Tolerance (%)
-40	204,5	±4,0
-30	117,8	±3,5
- 20	70,34	±3,0
- 10	43,43	±2,5
0	27,63	±2,0
10	18.07	±1,6
20	12.11	±1,2
30	8.303	±1,2
40	5.813

High Voltage Battery Handling Precautions

High Voltage Battery System Inspection Guide. Be sure to read and follow the “General Safety Information and Caution” before performing any work on the ...

Components and Component Locations

Component Location 1. High Voltage Battery System Assembly 2. Electronic Power Control Unit (EPCU) [LDC+Inverter+VCU] 3. On-Board Charger (OBC) 4. High Voltage Junction Box 5. High Voltage Cable 6. Mot ...

Additional information:

Kia Soul EV (PS EV) 2015-2020 Service Manual: Schematic Diagrams

Circuit Diagram High Voltage Circuit Diagram ...

Kia Soul EV (PS EV) 2015-2020 Service Manual: High Voltage Disconnection Procedures

High Voltage Disconnection Procedure Be sure to read and follow the “General Safety Information and Caution” before performing any work on the high voltage system. Failure to follow instructions may result in serious electrical injury. ...