Engine Mechanical System
Troubleshooting
In this manual: Engine Mechanical System
~4min read
Troubleshooting
| Symptom | Suspected Area | Remedy |
| Engine misfire with abnormal internal low engine noise. | Flywheel loose or improperly installed. | Repair or replace the flywheel if necessary. |
| Worn piston rings. (Oil consumption may or may not cause engine misfire.) |
Inspect the cylinder for loss of compression. Repair or replace if necessary. |
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| Crankshaft thrust bearings worn. | Replace the crankshaft and bearings if necessary. | |
| Engine misfire with abnormal valve train noise. | Valves stuck. (Carbon on the valve stem may cause the valve to close improperly.) |
Repair or replace if necessary. |
| Excessively worn or displaced timing chain. | Replace the timing chain and sprocket if necessary. | |
| Worn camshaft lobes. | Replace the camshaft and MLA. | |
| Engine misfire with coolant consumption. |
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| Engine misfire with excessive oil consumption. | Wear of valves, valve guides and/or valve stem oil seals. | Repair or replace if necessary. |
| Worn piston rings. (Oil consumption may or may not cause engine misfire.) |
Check the cylinder for loss of compression. Repair or replace as necessary. |
|
| Engine noise on start-up that lasts only a few seconds. | Incorrect oil viscosity. | Drain the oil. Fill with oil of the correct viscosity. |
| Worn crankshaft thrust bearing. | Inspect the thrust bearing and crankshaft. Repair or replace as necessary. |
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| Excessive engine noise regardless of engine speed. | Low oil pressure. | Repair or replace if necessary. |
| Broken valve spring. | Replace the valve spring. | |
| Worn or dirty valve lifters. | Replace the valve lifters. | |
| Stretched or broken timing chain and/or damaged sprocket teeth. | Replace the timing chain and sprockets. | |
| Worn timing chain tensioner, if equipped. | Replace the timing chain tensioner if necessary. | |
| Worn camshaft lobes. | Inspect the camshaft lobes. If necessary, replace the camshaft and valve lifters. |
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| Worn valve guides or valve stems. | Inspect the valves and valve guides, then repair if necessary. | |
| Valves stuck. (Carbon on the valve stem or valve seat may cause the valve to remain open.) | Inspect the valves and valve guides, then repair if necessary. | |
| Low engine noise regardless of engine speed. | Low oil pressure. | Repair or replace damaged components as necessary. |
| Flywheel loose or damaged. | Repair or replace the flywheel. | |
| Damage to oil pan, contact with oil pump strainer. | Inspect the oil pan. Inspect the oil pump strainer. Repair or replace as necessary. |
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| Oil pump strainer is loose, damaged, or clogged. | Inspect the oil pump strainer. Repair or replace as necessary. |
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| Excessive piston-to-cylinder clearance. | Inspect the piston and cylinder bore. Repair as necessary. |
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| Excessive clearance between piston pin and bore. | Inspect the piston, piston pin and connecting rod. Repair or replace as necessary. |
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| Excessive connecting rod bearing clearance. | Inspect the following components and repair if necessary.
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| Excessive crankshaft bearing clearance. | Inspect the following components and repair if necessary.
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| Incorrect installation of piston, piston pin and connecting rod. | Make sure the piston pins and connecting rods are installed correctly. Repair as necessary. |
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| Engine noise under load. | Low oil pressure. | Repair or replace if necessary. |
| Excessive connecting rod bearing clearance. | Inspect the following components and repair if necessary.
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| Excessive crankshaft bearing clearance. | Inspect the following components and repair if necessary.
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| Engine does not start (crankshaft does not rotate). | Hydraulic lock cylinder.
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Remove the spark plugs and check for fluid. Inspect for a broken head gasket. Inspect the cylinder block or cylinder head for cracks. Inspect the fuel injector and/or fuel regulator for sticking. |
| Broken timing chain and/or timing chain sprocket. | Inspect the timing chain and sprockets. Repair as necessary. |
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Foreign object in the cylinder.
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Inspect the cylinder for damaged components and/or foreign material. Repair or replace as necessary. |
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| Seized crankshaft or connecting rod bearings. | Inspect the crankshaft and connecting rod bearing. Repair or replace as necessary. |
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| Bent or broken connecting rod. | Inspect the connecting rods. Repair or replace as necessary. |
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| Broken crankshaft. | Inspect the crankshaft. Repair or replace as necessary. |
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