Center pillar

This part can be partially replaced in two ways:

1. 1
   using cuts (a), (b), (d) and (e): operations supplementary to roof replacement for a side collision.
2. 2
   using cuts (c), (d) and (e): basic operation for a side collision.

The combination of cuts is chosen according to the deformation (typical examples are given at the end of this chapter).

WARNING

The cut positions given in the methods cannot be moved. They are set according to those of the linings and reinforcements, except for cuts (a), (b), (d) and (e), which can be moved according to the impact deformation.

In the method described below, you will only find the descriptions and joins specific to the part concerned.

Information on related parts is covered in their respective sections (see contents).

Note: If the spot welds cannot be made with the spot welder, they may be replaced with plug welds.

REPLACEMENT PART CONTENTS

Assembled with:
Front side body section
Jack support bracket

PARTS CONCERNED (thickness in mm):

1. 1
   Centre pillar 0.9
2. 2
   Centre pillar reinforcement 1.2 / 1.5

Cut detail (a)

Note: It is possible to make cut (a) in area (X1).

Cut detail (b)

Note: It is possible to make cut (b) in area (X2).

Cut detail (c)

Note: It is possible to make cut (c) in area (Z1).

Detail of cut (d)

Note: It is possible to make cut (d) along the full length of the sill.

Middle pillar lower swelling insert (E).

Note: It is essential to replace the expanding inserts (see method described in chapter 40A-L).

Detail of cut (e)

Note: Do not make cut (e) beyond this limit, to avoid cutting into the impact retention box and the expanding insert.

Note: It is possible to make cut (d) in area (X3).

EXAMPLE OF CUT COMBINATION

Partial replacement following cuts (a, b, d, e)

Partial front replacement following cuts (c, d, e)