Front bumper

REPLACEMENT

HINT:

• Installation is in the reverse order of removal.
• COMPONENTS.

1. REMOVE FRONT BUMPER ASSY

a. Remove the clip and the 2 bolts.

b. Turn the pin hold clip 90 as shown in the illustration and remove it. (LH side)

HINT: Remove the RH side by following the same procedure as for the LH side.

c. Remove the 9 screws.

d. Disengage the 3 claws by pulling the left side of the front bumper cover in the direction shown by the arrow. (LH side)

HINT: Disengage the RH side by following the same procedure as for the LH side.

e. Disconnect the fog lamp connector (w/ fog lamp) and remove the front bumper assy.

2. REMOVE FRONT BUMPER EXTENSION MOUNTING BRACKET

a. Remove the 2 screws and the bumper extension mounting bracket.

М 3. REMOVE FRONT BUMPER HOLE COVER LH (W/O FOG LAMP)

a. Remove the 2 screws and the front bumper hole cover LH.

Remove front bumper hole cover lh (W/O fog lamp)

1. 1
   REMOVE FRONT BUMPER HOLE COVER RH (W/O FOG LAMP)
2. 2
   REMOVE FOG LAMP ASSY LH (W/ FOG LAMP)
3. 3
   REMOVE FOG LAMP ASSY RH (W/ FOG LAMP)
4. 4
   REMOVE FRONT BUMPER ENERGY ABSORBER

a. Remove the front bumper energy absorber

Remove front bumper energy absorber 8. REMOVE FRONT BUMPER REINFORCEMENT SUB−ASSY

a. Disengage the 5 clamps.

b. Remove the 6 bolts and the front bumper reinforcement sub−assy.

9. REMOVE FRONT BUMPER REINFORCEMENT SUB−ASSY UPPER

1. 1
   Remove the 2 bolts and the 2 nuts.
2. 2
   Remove the front bumper reinforcement sub−assy upper.

Remove front bumper reinforcement sub-assy upper 10. REMOVE FRONT BUMBER REINFORCEMENT EXTENSION LH

1. 1
   Remove the 2 bolts and the nut.
2. 2
   Remove the front bumper reinforcement extension LH.

Remove front bumber reinforcement extension LH

1. 1
   REMOVE FRONT BUMBER REINFORCEMENT EXTENSION RH
2. 2
   INSTALL FRONT BUMBER REINFORCEMENT EXTENSION LH

a. TMC MADE:

1. Install the front bumper reinforcement extension LH with the 2 bolts and nut.Torque: Bolt: 8,5 N·m Nut: 8,5 N·m

b. TMMK MADE:

1. Install the front bumper reinforcement extension LH with the 2 bolts and nut.Torque: Bolt: 17,5 N·m Nut: 6,5 N·m Install front bumber reinforcement extension LH 13. INSTALL FRONT BUMBER REINFORCEMENT EXTENSION RH

a. TMC MADE:

1. Install the front bumper reinforcement extension RH with the 2 bolts and nut.Torque:
Bolt: 8,5 N·m Nut: 8,5 N·m

b. TMMK MADE:

1. Install the front bumper reinforcement extension RH with the 2 bolts and nut.Torque:
Bolt: 17,5 N·m Nut: 6,5 N·m 14. INSTALL FRONT BUMPER REINFORCEMENT SUB−ASSY UPPER

a. TMC MADE:

1. Install the front bumper reinforcement sub−assy upper with the 2 bolts and 2 nuts.Torque: Bolt: 8,5 N·m Nut: 8,5 N·m

b. TMMK MADE:

1. Install the front bumper reinforcement sub−assy upper with the 2 bolts and 2 nuts.Torque: Bolt: 17,5 N·m Nut: 6,5 N·m Install front bumper reinforcement sub-assy upper 15. INSTALL FRONT BUMPER REINFORCEMENT SUB−ASSY

a. TMC MADE:

1. Install the front bumper reinforcement sub−assy with the 6 bolts.Torque: 34 N·m b. TMMK MADE: 1. Install the front bumper reinforcement sub−assy with the 6 bolts.Torque: 92 N·m Install front bumper reinforcement sub-assy 16. INSTALL FRONT BUMPER ASSY

a. TMMT MADE:

1. Install the front bumper assy with the 2 bolts.Torque: 6,5 N·m

2. Install the clip.

Install front bumper assy 17. FOG LAMP AIMING ADJUSTMENT (W/ FOG LAMP)