Toyota Corolla Quiz
Brake

Replacement

In this manual: Brake
Introduction — 31Preparation — 32Service specifications — 19Diagnostics — 497Engine control system — 6Fuel — 13Emission control — 28Exhaust — 3Cooling — 13Lubrication — 7Ignition — 3Starting & charging — 13Front suspension — 12Rear suspension — 9Tire & wheel — 1Drive shaft / propeller shaft — 15Brake — 42Automatic transmission / trans — 47Clutch — 19Steering column — 9Power steering — 11Heater & air conditioner — 20Supplemental restraint system — 27Seat belt — 12Lighting — 18Wiper & washer — 9Audio & visual — 12Wiring — 1Communication system — 1Windshield/windowglass/mirror — 31Seat — 10Theft deterrent & door lock — 10Sliding roof/convertible — 8Engine hood/door — 12Exterior/interior trim — 20Vehicle control system — 1Cruise control — 5Maintenance — 8
14steps
~84min
3/5difficulty
Done 0 of 14
1. Drain brake fluid Notice

: wash the brake fluid off immediately if it comes into contact with any painted surface.

 2. Remove air cleaner cap sub–assy 3. Remove air cleaner case sub–assy
  1. remove the air cleaner element, then remove the 3 bolts and air cleaner case sub–assy.
4. Remove brake master cylinder sub–assy 5. Disconnect brake master cylinder push rod clevis
  1. loosen the push rod clevis lock nut.
  2. remove the clip, clevis pin and wave washer.
6. Remove cruise control actuator assy (w/ cruise control)
Toyota Corolla. Remove cruise control actuator assy
  1. Remove the 2 nuts and bolt from the cruise control actuator and bracket, and move cruise control actuator aside.
7. Remove front wheel lh 8. Remove brake booster assy
Toyota Corolla. Remove brake booster assy
  1. Using sst and spanner, disconnect the brake tube from the flexible hose, and remove the brake tube from the body.

    Sst 09023–00100

  2. slide the clip, disconnect the vacuum hose from the brake booster assy.
    Toyota Corolla. Remove brake booster assy
  3. Disconnect the 2 or 3 brake tubes from the clamp, and move brake tubes aside.
    Toyota Corolla. Remove brake booster assy
  4. Remove the 4 nuts and clevis.
  5. pull out the brake booster and gasket.
9. Install brake booster assy
  1. install the clevis to the booster push rod.
    Toyota Corolla. Remove brake booster assy
  2. Install a new gasket and brake booster with the 4 nuts.

    Torque: 12.7 Nvm (130 Kgf·cm, 9 ft·lbf)

    Toyota Corolla. Install brake booster assy
  3. Connect the 2 or 3 brake tubes to the clamp.
  4. connect the vacuum hose to the brake booster.
    Toyota Corolla. Install brake booster assy
  5. Using sst and spanner, connect the brake tube to the flexible hose.

    Sst 09023–00100 torque: 15.2 Nvm (155 Kgf·cm, 11 ft·lbf)

10. Install front wheel lh

torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf)

11. Install cruise control actuator assy (w/ cruise control)
Toyota Corolla. Install cruise control actuator assy
  1. Install the cruise control actuator and bracket with 2 nuts and bolt.

    Torque: 43 nvm (438 Kgf·cm, 32 ft·lbf)

12. Connect brake master cylinder push rod clevis
  1. apply the lithium soap base glycol grease to the push rod clevis pin.
  2. connect the brake master cylinder push rod clevis with the push rod clevis pin, wave washer and clip.
13. Install brake master cylinder sub–assy 14. Install air cleaner case sub–assy
  1. install the air cleaner case with 3 bolts, then install the air cleaner element to the air cleaner case sub– assy.
15. Install air cleaner cap sub–assy 16. Fill reservoir with brake fluid 17. Bleed master cylinder

sst 09023–00100

18. Bleed brake line 19. Check and adjust brake pedal height 20. Check pedal free play 21. Check pedal reserve distance 22. Check fluid level in reservoir 23. Check brake fluid leakage

Test yourself

A quick Toyota Corolla quiz: every answer comes with an explanation and a link to the manual page.