Toyota RAV4 Quiz
Air conditioning

Blower unit

In this manual: Air conditioning
Introduction — 37Interior — 12Exterior — 432Az-fe engine mechanical — 1552Az-fe ignition — 182Az-fe charging — 232Az-fe emission control — 82az-fe exhaust — 32Az-fe fuel — 72Az-fe lubrication — 4Brake — 17Brake control — 63U140f automatic transaxle — 59Instrument panel — 8Suspension — 18Drive shaft — 23Axle — 6Tire and wheel — 30Air conditioning — 93Lighting — 45Cruise control — 21Differential — 12Door lock — 31Engine immobiliser — 21Horn — 5Can communication — 27Mirror — 5Parking brake — 5Power steering — 27Propeller shaft — 3Seat — 29Seat belt — 27Sliding roof — 25Steering column — 6Wiper and washer — 11Supplemental restraint system — 95Other system — 5Maintenance — 14
42steps
~252min
4/5difficulty
Done 0 of 42
Components
Toyota RAV4. Blower unit

Removal
  1. Disconnect cable from negative battery terminal
Caution: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  1. Remove upper instrument panel
  2. Remove the upper instrument panel (see page ip- 4).
  3. Remove lower instrument panel
  4. Remove the lower instrument panel (see page ip- 16).
  5. Remove air duct (see page ac-188)
  6. Remove air conditioning unit
  7. Remove the air conditioning unit (see page ac- 185).
  8. Remove blower assembly
  9. Remove the 3 screws and blower.
    Toyota RAV4. Remove blower assembly

Disassembly
  1. Remove heater to register duct assembly
Toyota RAV4. Remove heater to register duct assembly

  1. Detach the 7 claws and register duct.
  2. Remove air filter case
    Toyota RAV4. Remove air filter case

  1. Detach the 2 claws and remove the air filter case.
  2. Remove the air filter.
  3. Remove air inlet control servo motor (for manual air conditioning system)
    Toyota RAV4. Remove air inlet control servo motor (for manual air conditioning system)

  1. Remove the 3 screws and air inlet servo motor.
  2. Remove air inlet control servo motor (for automatic air conditioning system)
    Toyota RAV4. Remove air inlet control servo motor (for automatic air conditioning system)

  1. Detach the claws and lever.
Toyota RAV4. Remove air inlet control servo motor (for automatic air conditioning system)

  1. Remove the 3 screws and air inlet servo motor.
  2. Remove blower resistor (for manual air conditioning system)
    Toyota RAV4. Remove blower resistor (for manual air conditioning system)

  1. Remove the 2 screws and blower resistor.
  2. Remove blower motor
    Toyota RAV4. Remove blower motor

  1. Remove the 3 screws and blower motor.
Reassembly
  1. Install blower motor
Toyota RAV4. Install blower motor

  1. Install the blower motor with the 3 screws.
  2. Install blower resistor (for manual air conditioning system)
    Toyota RAV4. Install blower resistor (for manual air conditioning system)

  1. Install the blower resistor with the 2 screws.
  2. Install air inlet control servo motor (for automatic air conditioning system)
    Toyota RAV4. Install air inlet control servo motor (for automatic air conditioning system)

  1. Install the air inlet servo motor with the 3 screws.
Toyota RAV4. Install air inlet control servo motor (for automatic air conditioning system)

  1. Attach the claw to install the lever.
  2. Install air inlet control servo motor (for manual air conditioning system)
    Toyota RAV4. Install air inlet control servo motor (for manual air conditioning system)

  1. Install the air inlet servo motor with the 3 screws.
  2. Install air filter case
    Toyota RAV4. Install air filter case

  1. Install the air filter.
  2. Attach the 2 claws to install the air filter case.
  3. Install heater to register duct assembly
    Toyota RAV4. Install heater to register duct assembly

  1. Attach the 7 claws to install the register duct.
Installation
  1. Install blower assembly
Toyota RAV4. Install blower assembly

  1. Install the blower assembly with the 3 screws.
  2. Install air conditioning unit
  3. Install the air conditioning unit (see page ac-197).
  4. Install air duct (see page ac-199)
  5. Install lower instrument panel
  6. Install the lower instrument panel (see page ip-23).
  7. Install upper instrument panel
  8. Install the upper instrument panel (see page ip-9).
  9. Connect cable to negative battery terminal
  10. Check srs warning light
  11. Check the srs warning light (see page rs-37).

Test yourself

A quick Toyota RAV4 quiz: every answer comes with an explanation and a link to the manual page.