Installation

1. Install air conditioner unit assembly

1. 1
   Install the a/c unit with the bolt and nut.
2. 2
   Install instrument panel reinforcement
3. 3
   Install the instrument panel reinforcement with the 6 bolts.

   

Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf) Torque: 20 n*m (204 kgf*cm, 15 ft.*Lbf)

2. Install the 3 bolts.

Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)

3. Install the 4 bolts and connect the ground wire.

4. Attach the 12 clamps.

3. Install drain cooler hose

1. 1
   Install the drain hose.
2. 2
   Install air conditioning amplifier assembly

   

1. 1
   Install the a/c amplifier with the screw.
2. 2
   Connect the connector.

   

1. 1
   Attach the 2 clamps to the amplifier.
2. 2
   Install air duct

   

1. 1
   Attach the 2 claws and install the air duct.
2. 2
   Install rear air duct

   

1. Attach the 3 claws and install the air duct rear.

1. 1
   Attach the 2 clamps and install the wire harness.
2. 2
   Install no. 1 Instrument panel brace subassembly

   

1. 1
   Install the instrument panel brace with the bolt, nut and screw.
2. 2
   Install the clamp and connect the wire harness.

   

1. 1
   Reposition the floor carpet.
2. 2
   Install defroster nozzle assembly

   

1. 1
   Attach the 3 claws and install the defroster nozzle assembly lower.
2. 2
   Install lower instrument panel
3. 3
   Install the lower instrument panel (see page ip-23).
4. 4
   Install upper instrument panel
5. 5
   Install the upper instrument panel (see page ip-9).
6. 6
   Install steering column assembly
7. 7
   Install the steering column (see page sr-19).
8. 8
   Connect heater water outlet hose
9. 9
   Connect the water hose and attach the clip.

   

13. Connect heater water inlet hose

Hint:

Use the same procedures described for the water outlet hose.

14. Connect tube sub-assembly

1. 1
   Remove the attached vinyl tape from the pipe.
2. 2
   Sufficiently apply compressor oil to new 2 o-rings and the fitting surface of the suction tube and liquid tube.

Compressor oil: nd-oil 8 or equivalent

1. 1
   Install the 2 o-rings on the suction tube and liquid tube.
2. 2
   Connect the suction tube and liquid tube.

Hint:

After the connection, check that the claw of the piping clamp is engaged.

1. 1
   Install the plate with the bolt.
2. 2
   Connect cable to negative battery terminal
3. 3
   Check srs warning light
4. 4
   Check the srs warning light (see page rs-37).
5. 5
   Replace engine coolant refer to the following procedures (see page co-6).
6. 6
   Charge refrigerant (see page ac-172)
7. 7
   Warm up engine (see page ac-173)
8. 8
   Check for engine coolant leaks
9. 9
   Check for leakage of refrigerant (see page ac-173)

Torque: 9.8 N*m (100 kgf*cm, 7 ft.*Lbf)