Brake system (hybrid)

Removing and installing brake system pressure accumulator -VX70-, RHD vehicles

~2min read

Special tools and workshop equipment required

Torque wrench -V.A.G 1331-

Removing and installing brake system pressure accumulator -VX70-, RHD vehicles

Torque wrench -V.A.G 1410-

Tool inserts (11 mm) -V.A.G 1331/2-

Removing and installing brake system pressure accumulator -VX70-, RHD vehicles

Brake filling and bleeding equipment -VAS 5234-

Removing and installing brake system pressure accumulator -VX70-, RHD vehicles

Sealing plug repair kit -1H0 698 311 A-

Removing and installing brake system pressure accumulator -VX70-, RHD vehicles

Sealing plug -5Q0 698 311-

1 - Sealing plug M10
2 - Sealing plug M12

Location:

Removing and installing brake system pressure accumulator -VX70-, RHD vehicles
The brake system pressure accumulator -VX70- is located on left-hand side of the engine compartment.
1 - Brake servo and brake master cylinder
2 - Brake system pressure accumulator -VX70-
3 - ABS control unit -J104- with ABS hydraulic unit -N55-

Removing:

  • Observe safety precautions when working in the area of high-voltage components → Chapter.
  • Observe the risk classification of the high-voltage system → Electric drive; Rep. gr.00.
Danger to life due to high voltage.Risk of severe or fatal injury due to electric shock.The high-voltage system must be de-energised by a suitably qualified technician.
  • De-energise high-voltage system now → Electric drive; Rep. gr.93.
  • Disconnect battery → Electrical system; Rep. gr.27.
Removing and installing brake system pressure accumulator -VX70-, RHD vehicles
  • Disconnect connector -3-.
  • Release hose clip -1- and remove coolant hose.
  • Remove coolant expansion tank from bracket. To do this, release catch -2- with a thin screwdriver.
Removing and installing brake system pressure accumulator -VX70-, RHD vehicles
  • Unscrew nut -2- and remove bracket -1-.
  • Move coolant hoses and electrical wiring away from the area of the brake system pressure accumulator -VX70-.
  • Draw off as much brake fluid as possible from brake fluid reservoir using brake filling and bleeding equipment -VAS 5234-.
Removing and installing brake system pressure accumulator -VX70-, RHD vehicles
  • Place sufficient lint-free cloths in the area of the brake system pressure accumulator -VX70--1-.
  • Unscrew brake lines -2- from brake system pressure accumulator -VX70--1-.
  • To do this, unscrew union nuts -3-.
  • Seal threaded hole immediately using sealing plugs -1H0 698 311 A- or sealing plugs -5Q0 698 311-.
  • Fit dust caps from the brake caliper bleeder valves onto brake lines.
  • Release and pull off connector -4-.
Removing and installing brake system pressure accumulator -VX70-, RHD vehicles
  • Pull brake system pressure accumulator -VX70--1- together with bracket -3- and rubber dampers -2- upwards off bracket.

Installing:

Install in reverse order. Note the following points:

Removing and installing brake system pressure accumulator -VX70-, RHD vehicles
  • Ensure rubber dampers are seated correctly in bracket of brake system pressure accumulator -VX70-.
  • Ensure that retaining pins have been fully and evenly inserted into rubber dampers.
  • Ensure secure seating by pulling.
Ensure that rubber dampers of retainer are not pressed out of bracket when installing. After installation, check that the brake system pressure accumulator -VX70- is securely seated, otherwise malfunction can occur.
  • Bleed brake system → Chapter.
  • Subsequently bleeding the brake system → Chapter.
  • Perform basic setting for electromechanical brake servo → Vehicle diagnostic tester.

Specified torques

→ Chapter „Assembly overview – Brake system pressure accumulator -VX70-, LHD vehicles“

→ Electrical system; Rep. gr.27.

Removing and installing brake system pressure accumulator -VX70-, RHD vehicles

Test yourself

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