Lebro type CV joint boot with cross grooves

Remove or disconnect

Removal of Lebro type CV joint (with cross grooves) from shaft

6. CIRCLIP

10. SHAFT

12. STOPPER

16. HOUSING

PROCEDURE.

1. Using side cutters, remove clamps 7 and 9 securing the protective boot

11..

2. Disconnect boot 11 from joint housing 16 and slide the boot along shaft 10 to fully expose the joint..

3. Wipe excess grease from the inner race.

14..

4. Spread snap ring 6 using a puller and remove the joint from the shaft.

10..

5. Remove boot 11 from the shaft.

10..

Warning.

Stopper 12 is fixed and is not subject to removal. During manufacture,

joint internal parts (inner race, balls, cage) are matched by size and must not be disassembled or mixed in service. Incorrect subsequent assembly will lead to deterioration of joint performance and safety..

6. Before installing new boot 11, clean the CV joint parts of grease as follows.

Refer to the procedure below.

6a. Move inner race 14 and cage 15 inside housing 16 to push grease out..

6b. Using a brush or paintbrush dipped in solvent, clean the parts of

grease, wash the joint and then drain the remaining solvent from it..

Install or connect

Installation of Lebro type CV joint onto shaft

10. SHAFT

16. JOINT HOUSING

PROCEDURE.

1. Small clamp 9 onto the boot neck

11..

2. Install boot 11 onto shaft 10 and slide it into position so that the small neck of the boot

is positioned over the shaft groove..

3. Tighten clamp 9 using clamp tool KM-J-

22610..

4. Place approximately half of the total joint grease quantity into boot 11..

Fill the joint with the remaining grease..

5. Place clamp 7 onto the larger diameter neck of boot 11..

6. Install the joint onto shaft 10 and slide it until secured by the snap ring

6. The snap ring must seat in the mounting groove on the shaft..

7. Install the larger diameter neck of boot 11 onto the CV joint housing so that the edge of the neck enters the stopper groove

12..

Warning.

Boot 11 must not be twisted or have folds..

8. Tighten clamp 7 using clamp tool KM-J-22610.