Outer Joint

Disassemble

Removing the CV Joint A Balls. USE A MALLET.

B. BRASS DRIFT.

2. OUTER CV JOINT HOUSING

3. SEPARATOR

4. INNER RACE

5. BALLS

Removing the Cage and Hub

A. BRIDGE.

B. WINDOW.

2. CV JOINT HOUSING.

3. CAGE

Disassembling the Cage and Hub. A. BRIDGE OF HUB GROOVES.

B. WINDOW OF CAGE.

3. SEPARATOR

4. HUB

PROCEDURE.

1. Remove the protective boot..

2. Using light taps of a mallet on a brass drift, rotate cage 3 inside the joint so that one of the balls can be removed

5..

3. Rotate the cage in the opposite direction and remove the ball opposite the first one..

4. Repeat the same operations to remove all six balls..

5. Rotate cage 3 and hub 4 by 90° relative to the longitudinal axis of joint housing 2. Align the cage windows and hub bridges opposite each other..

6. Remove cage 3 and hub 4 from the housing

2..

7. Rotate hub 4 by 90° relative to the longitudinal axis of the cage, keeping the cage windows and hub bridges aligned opposite each other..

8. Insert the hub bridge 4 into the cage window 3 and remove the hub from the cage. Assemble.

Warning.

Before assembly, make sure the hub end with the internal

installation groove for the snap ring faces the shaft..

PROCEDURE.

1. Lubricate the ball grooves in housing 2 and on hub 4 with the recommended grease.

joint..

2. Install hub 4 into cage 3, placing the hub bridge into the cage window..

3. Rotate hub 4 by 90° relative to the longitudinal axis of the cage, keeping the cage windows and hub bridges aligned opposite each other..

4. Insert cage 3 and hub 4 into the housing

2..

5. Rotate cage 3 and hub 4 by 90° relative to the longitudinal axis of joint housing 2. Align the cage windows and hub bridges opposite each other..

6. Install the first ball..

7. Rotate the cage in the opposite direction and install the ball into the

opposite groove..

8. Repeat the same operations to install all six balls..

9. Install boot 8 onto the shaft

10..

10. Install the joint assembly onto the shaft

10..

11. Secure boot 8 to joint housing 2..

12. Secure new clamps 7 and 9 onto the boot necks of boot 8.