Ford Fiesta Quiz
Manual Transmission, Clutch, Transfer Case and Power Transfer Unit

Transmission Infection. Disassembly

In this manual: Manual Transmission, Clutch, Transfer Case and Power Transfer Unit
Service Information — 27Suspension — 48Transmission — 9Brake System — 52Steering — 21Engine — 140Manual Transmission, Clutch, Transfer Case and Power Transfer Unit — 48Exhaust System — 6Fuel System — 21Climate Control System — 58Instrumentation and Warning Systems — 26Battery and Charging System — 20Infotainment Systems — 41Lighting — 29Power Distribution — 11Electronic Function Group — 30Body and Paint — 275Frame and Mounting — 3
20steps
~125min
5/5difficulty
1special tools
Done 0 of 20

Special Service Tools / General Equipment

307-003 (T57L-500-B)
Holding Fixture, Transmission
Puller
Strike with a fist
  1. Remove the bolts and the roll restrictor bracket.
  2. Remove the bolts and the slave cylinder.
  3. Install the special tool on the clutch housing and install the transmission on the bench. Remove and discard the right axle shaft seal and the transmission case bolts.
    Install special service tool: 307-003 (T57L-500-B) Holding Fixture, Transmission.
  4. Remove the bolts and the shift cable brackets.
  5. Place the shift mechanism in the neutral position, unscrew the bolts and remove the shift mechanism.
  6. Install new transmission input shaft support bolts.
  7. Remove and discard the transmission case bolts and the half shaft seal.
  8. Remove and discard the transmission case bolts and remove the transmission case.
  9. Remove the lubrication tube and magnet from the transmission case.
  10. Remove the reverse gear shift fork, the reverse synchronizer detents and the sleeve.
  11. Remove the input and output shaft assembly.
    1. Set aside away from the differential.
    1. Remove the reverse idler gear.
  13. Remove the differential.
  14. Using a drift, drive out the differential bearing cup and the adjusting shim from the clutch housing. Remove and discard the bearing cup and the gasket.
    Use common shop equipment: Hammer
  15. Remove and discard the lubrication funnel. Remove and discard the front output shaft roller bearing.
  16. Remove and discard the input shaft front bearing and seal.
    Use common shop equipment: Hammer
  17. Remove the shift rod bushing from the clutch housing.
    Use common shop equipment: Puller
  18. Remove and discard the differential bearing seal from the transmission case.
    Use common shop equipment: Hammer
  19. Remove the shift rod bushing from the transmission case.
    Use common shop equipment: Puller
  20. Remove the shift selector bearing.
    Use common shop equipment: Puller

Test yourself

A quick Ford Fiesta quiz: every answer comes with an explanation and a link to the manual page.