Differential. Disassembly and Assembly of Components

Special Service Tools / General Equipment

	205-062 Installer, Differential Bearing
Puller
Bearing Separator

Materials

DISASSEMBLY

NOTICE: Use vise jaw protectors to protect the jaws.

1. 1
   Clamp the differential in a vise.
2. 2
   Remove the bearing.
   Use common shop equipment: Bearing separator
   Use common shop equipment: Puller

   

3. 3
   Remove the bearing.
   Use common shop equipment: Bearing separator
   Use common shop equipment: Puller

   

4. 4
   Remove the following components:
   

   1. Loosen: Four turns

   2. Remove and discard the bolts.

   3. Keep the four bolts for reassembly.

   

5. 5
   Lightly tap the bolts to release the ring gear from the differential, and remove the 4 bolts.

   

ASSEMBLY

1. Lubricate all other transmission components with transmission fluid during assembly.
   Material: Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

NOTICE: Use vise jaw protectors to protect the jaws.

1. 1
   Clamp the differential in a vise.
2. 2
   • Install the four bolts retained during disassembly.

   • Tighten each bolt one turn at a time in the sequence shown.
     Torque: 37 lb-ft (50 N·m)

   

3. 3
   Remove and discard the bolts.

   

4. 4
   Install new bolts and tighten each bolt one turn at a time in the sequence shown.
   Torque:
   Stage 1: 37 lb-ft (50 N·m)
   Stage 2: 90°

   

5. 5
   Install the bearing.
   Use special service tool: 205-062 Installer, Differential Bearing.

   

6. 6
   Install the bearing.
   Use special service tool: 205-062 Installer, Differential Bearing.