Brake System

Brake Pedal Repair Procedures

13steps
~78min
3/5difficulty
0102030405025.519N·mlb·ft
Tightening torque found on this page
Done 0 of 13

Removal

  1. Turn the ignition switch OFF and disconnect the negative (-) battery cable.
  2. Remove the emergency pad lower panel. (Refer to Body - "Emergency Pad Lower Panel")
  3. Disconnect the stop lamp switch connector (A).
  4. Remove the brake pedal mounting nut (A).

    Tightening torque: 19.6 - 26 N·m

  5. Remove the lock pin (A) and the flat head pin (B).
  6. Remove the nuts securing the brake pedal assembly, then remove the brake pedal assembly.

    Tightening torque: 16.7 ~ 26 N·m

Inspection

  1. Inspect the bushing for wear.
  2. Inspect the brake pedal for bending or twisting.
  3. Inspect the brake pedal return spring for damage.
  4. Inspect the stop lamp switch.
    1. Connect a circuit tester to the stop lamp switch connector and check for continuity when the stop lamp switch plunger is pressed and when it is released.
    2. The stop lamp switch is normal if there is no continuity when the plunger (A) is pressed.

Installation

  1. To install, reverse the removal procedure.
  2. Adjust the brake pedal height and free play.
  3. After installing the brake pedal, check the brake pedal operation.

Test yourself

A quick Hyundai Genesis DH quiz: every answer comes with an explanation and a link to the manual page.