Master Cylinder Repair Procedures

Removal

1. 1
   Turn the ignition switch OFF and disconnect the negative (-) battery cable.
2. 2
   Disconnect the ECM connector (A) and the TCM connector (B), IDB (C), then remove the noise insulator (D).

   

3. 3
   Remove the upper cover of the cover. (Refer to Cover - Upper Cover)
4. 4
   Remove the ECM, TCM and IDB.
5. 5
   Remove the clamp (A) and the vacuum brake hose (B).

   

6. 6
   Remove the clip (A), then disconnect the brake fluid level sensor connector (B).

   

7. 7
   Remove the brake fluid from the master cylinder reservoir using a syringe.

   Do not spill brake fluid on the vehicle, as it may damage the paint. If brake fluid gets on the paint, wash it off immediately with water.

8. 8
   Loosen the hose connecting bolt (A) and disconnect the brake tube.

   Tightening torque: 29.4 ~ 34 N·m

   

   Do NOT reuse the washers. Be sure to install new ones. Reusing a washer may cause brake system failure or accidents due to oil leakage. Tighten to the specified torque using a torque wrench. Do not use an air ratchet or power tools.

9. 9
   Remove the master cylinder (B) from the brake booster after first loosening the mounting nuts (A).

   Tightening Torque: 12.8 ~ 16.7 N·m

   

Installation

1. 1
   To install, reverse the removal procedure.
2. 2
   After installation, bleed the brake system. (Refer to Brake System - Brake System Bleeding)