Hyundai Genesis DH Quiz
Engine Mechanical System

Surge Tank Repair Procedures

In this manual: Engine Mechanical System
General Information — 9Engine Mechanical System — 103Engine Electrical System — 54Emission Control System — 23Engine Control System/Fuel System — 127Automatic Transmission System (SBC) — 90All-Wheel Drive (AWD) System — 20Drive Shaft and Axle — 27Suspension System — 41Steering — 19Restraints — 56Brake System — 56Body (Interior and Exterior) — 211Body Electrical System — 279Heating, Ventilation, and Air Conditioning — 55
15steps
~90min
4/5difficulty
0102030405023.517N·mlb·ft
Tightening torque found on this page
Done 0 of 15

Removal and Installation

  1. Disconnect the negative (-) battery cable from the battery.
  2. Remove the engine cover.
  3. Remove the engine room cover. (Refer to Engine and Transaxle Assembly - "Engine Cover")
  4. Remove the upper cover of the cover. (Refer to Cover - Upper Cover)
  5. Remove the engine compartment partition (A).
  6. Remove the air cleaner assembly. (Refer to Air Intake and Exhaust System - "Air Cleaner").
  7. Disconnect the fuel hose (A, B) and brake vacuum hose (C).
  8. Disconnect the PCSV connector (A).
  9. Disconnect the VIS connector (A), condenser connector (B), and MAP sensor connector (C).
  10. Disconnect the throttle body connector (A).
  11. Loosen the mounting bolt and remove the wiring protector (A).
  12. Remove the throttle body. Coolant hose (A), PCSV hose (B).
  13. Remove the surge tank mounting bracket (A).

    Tightening torque: 18.6 – 24 N·m

  14. Remove the surge tank (A).
    Tighten the surge tank bolts in two or three passes. a ~ h: Step 1 sequence / 1 ~ 8: Step 2 sequence
    Tightening torque Step 1: 3.9 – 5.9 N·m Step 2: 9.8 – 11.8 N·m
  15. To install, reverse the removal procedure.

Test yourself

A quick Hyundai Genesis DH quiz: every answer comes with an explanation and a link to the manual page.