Heating, Ventilation and Air Conditioning

Condenser Repair Procedures

16steps
~96min
4/5difficulty
Done 0 of 16

Inspection

  1. Check the condenser fins to make sure they are not clogged or damaged. If clogged, clean them with water and blow them out with a stream of compressed air. If bent, carefully straighten them in the opposite direction using a screwdriver or pliers.
  2. Check the condenser connections for leaks and repair or replace them if necessary.

REPLACEMENT

  1. Recover the refrigerant using the refrigerant recovery/recycling/charging system.
  2. Disconnect the negative (-) battery terminal.
  3. Remove the front bumper. (Refer to Body - "Front Bumper Cover")
  4. Remove the headlamps. (Refer to Body Electrical System - "Headlamp".)
  5. Remove the hood latch assembly. (Refer to Body - "Hood Latch")
  6. Loosen the bolts securing the clips, then remove the cover from the upper part of the front bumper (A).
  7. Loosen the mounting bolts and remove the air intake shield (B).
  8. Loosen the mounting bolts and remove the radiator filler neck (A).
  9. Remove the radiator mounting bracket (A).
  10. Remove the radiator upper cover (A).
  11. Remove the side air screen (A) by pulling it upward.
  12. Remove the 2 nuts, then disconnect the discharge pipe (A) and the condenser liquid line (B).
  13. Remove the condenser (A) from the radiator.
  14. To install, perform the removal procedure in reverse order.

Test yourself

A quick Hyundai i20 quiz: every answer comes with an explanation and a link to the manual page.