Hyundai i20 Quiz
Clutch System

Clutch Release Cylinder Repair Procedures

In this manual: Clutch System
General Information — 17Engine Mechanical System — 79Engine Electrical System — 50Emission Control System — 22Engine/Fuel Control System — 107Clutch System — 27MANUAL TRANSMISSION SYSTEM — 21Drive Shaft and Axle — 18Suspension System — 29Steering System — 21Restraint — 41Braking System — 53Body Work (Interior and Exterior) — 190Body Electrical System — 181Heating, Ventilation and Air Conditioning — 58
11steps
~66min
4/5difficulty
0102030405021.616N·mlb·ft
Tightening torque found on this page
Done 0 of 11

Inspection

  1. Check the clutch slave cylinder for fluid leakage.
  2. Check that the clutch release cylinder boot is not damaged.

DEPOSIT

  1. Drain the brake fluid through the bleeder plug (A). [M5EF2]
    [M6CF1 / M6CF3-1]
  2. Remove the clutch slave cylinder assembly after disconnecting the tube (A) and bolts (B).

    Tightening Torque: 14.7 – 22 N·m

    [M5EF2]
    [M6CF1 / M6CF3-1]

REMEDY

  1. To install, perform the removal procedure in reverse order.

    Specified grease: CASMOLY-L9508 Quantity: 0.4 - 0.8 g

ITEM

Clutch Slave Cylinder Bleeding Procedure - Disconnection

  1. After removing the cap from the clutch slave cylinder bleeder, insert a clear vinyl hose onto the bleeder.
  2. Fill the clutch master cylinder with the specified fluid.

    Specified fluid: SAE J1703 (DOT 3 or DOT 4)

  3. Loosen the bleeder screw, then depress and release the clutch pedal approximately 10 times.
  4. Tighten the cap (A) while the clutch pedal is depressed. Then return the pedal by hand.
  5. Depress the clutch pedal 3 more times, loosen the cap (A), and tighten it again while the pedal is depressed. Then release the pedal.
  6. Repeat step 4 two or three times (until there are no air bubbles in the fluid).

    Tightening torque: 6.8 - 9.8 N·m

    [M5EF2]
    [M6CF1 / M6CF3-1]
  7. Fill the clutch master cylinder with the specified fluid.

    Specified fluid: SAE J1703 (DOT 3 or DOT 4)

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