Clutch Release Fork and Release Bearing Repair Procedures

DEPOSIT

[M6CF1 / M6CF3-1]

1. 1
   Remove the transaxle assembly. (Refer to Manual Transaxle System - Manual Transaxle)
2. 2
   Remove the release bearing (A).

   

3. 3
   Pull the clip (A).

   

4. 4
   Remove the release fork (A).

   

5. 5
   Remove the bellows seal (A).

   

[M5EF2]

1. 1
   Remove the transaxle assembly. (Refer to Manual Transaxle System - Manual Transaxle)
2. 2
   Remove the clutch release lever (A) after removing the bolt (B).

   

3. 3
   Remove the release fork and release bearing.

   

4. 4
   Separate the release fork (C) and release bearing (B) after removing the clip (A).

   

Inspection

1. 1
   Check that the bellows seals are not damaged.
2. 2
   Check that the release fork is not deformed.
3. 3
   Check that the release bearing is not deformed.

REMEDY

[M6CF1 / M6CF3-1]

1. 1
   Install the bellows seal (A).

   

2. 2
   Install the clip on the release fork.
3. 3
   Apply grease to points A, B and C.

   LOCATION	Quantity (g)	Notes
   B	0,3~0,5	Release Fork and Bearing
   B	0,5~1,0	Fulcrum and Release Fork
   AGAINST	0,4~0,8	Release Fork and Cylinder

   
   

   

4. 4
   Apply grease to the surface around the release bearing bore.

   Specified grease: CASMOLY-L9508 Quantity: 0.5 - 1.0 g

   

5. 5
   Install the release fork (B) and release bearing (A).

   

6. 6
   Install the transaxle assembly. (Refer to Manual Transaxle System - Manual Transaxle)

[M5EF2]

1. 1
   Install the release bearing (B) and clip (A), then install the release fork (C).

   

2. 2
   Install the release bearing and release fork into the clutch housing.

   

3. 3
   Install the clutch release lever (A), then tighten the bolt (B).

   Tightening torque: 34.3 to 45 N·m

   

4. 4
   Install the transaxle assembly. (Refer to Manual Transaxle System - Manual Transaxle)