Clutch Cover and Disc Repair Procedures

DEPOSIT

1. 1
   Remove the transaxle assembly. (Refer to Manual Transaxle System - Manual Transaxle)
2. 2
   Remove the clutch cover bolts. Be careful not to drop the bolts. Loosen the bolts in a diagonal pattern.

   

Inspection

1. 1
   Check the diaphragm spring for wear at the contact point with the release cylinder bearing.
2. 2
   Check whether the clutch disc and clutch cover surfaces are worn or cracked.
3. 3
   Make sure the clutch disc facing is not slippery or oily.
4. 4
   Measure the depth from the clutch facing surface to the rivet. If the measured value is less than the value below, replace.

   Clutch disc rivet thickness (A): 0.3 mm (0.0118 in.)

   

REMEDY

1. 1
   If necessary, apply grease to the spline portion of the disc and the spline portion of the transaxle input shaft.

   Specified grease: CASMOLY-L9508 Amount: 0.2 g

2. 2
   The surface marked SIDE T/M must face the rear of the transaxle.

   

3. 3
   Install the clutch disc and cover using SST (A: 09411-1P000).

   

4. 4
   Install the clutch cover bolts. Tightening torque: Gasoline 1.0 T-GDI, 1.2, 1.4, Diesel 1.1: 14.7 ~ 22 N·m N·m, Diesel 1.4: 11.8 ~ 14.7 N·m N·m
5. 5
   Remove the SST from the clutch disc guide (part No.: 09411-1P000).

   

6. 6
   Install the transaxle assembly. (Refer to Manual Transaxle System - Manual Transaxle)