Condenser Repair Procedures

Inspection

1. 1
   Check the condenser fins for blockage and damage. If blocked, wash them with water and blow out with compressed air. If bent, carefully straighten them using a screwdriver or pliers.
2. 2
   Check the condenser connections for leaks and repair or replace them as necessary.

Replacement

1. 1
   Charge the refrigerant using the refrigerant recovery/recycling/charging station.
2. 2
   Disconnect the negative (-) battery terminal.
3. 3
   Remove the front bumper. (Refer to Group BD - Front Bumper)
4. 4
   Disconnect the discharge line and liquid line (A) from the condenser, then disconnect the condenser side cover (B).

   

5. 5
   Remove the condenser (A) from the radiator.

   

6. 6
   Install in the reverse order of removal, paying attention to the following items:

   A.	If installing a new condenser, add ND-OIL8 refrigerant oil.

   B.	Replace the O-rings with new ones at each fitting and apply a thin coat of refrigerant oil before installation. Be sure to use the correct O-rings for R-134a to prevent leakage.

   C.	Be careful not to damage the radiator and condenser fins when installing the condenser.

   D.	Make sure the lower condenser support cushions are securely seated in the holes.

   E.	Charge the system and check that it operates properly.