Body (Interior and Exterior)
In this manual: Body (Interior and Exterior)
~5min read
1special tools
Specifications
Specifications
| Items | Specification | |
| Hood | Type | Rear Hinged, Gas Strut Type |
| Front Door | Construction | Front Hinged, Frame Type Door Structure |
| Regulator System | Wire Drum Type | |
| Locking System | Pin and Fork System | |
| Liftgate | Construction | Front Hinged, Frame Type Door Structure |
| Regulator System | Wire Drum Type | |
| Locking System | Pin and Fork System | |
| Tailgate | Type | Front Strut-Type Suspension (Gas Lift Type) |
| Seat Belts | Front | 3-Point Type with Emergency Locking Retractor (ELR) |
| Rear | 3-Point Type with Emergency Locking Retractor (ELR) | |
Tightening Torque
| Items | N·m | kgf·m | lbf·ft | |
| Front and Rear Doors | Door Hinge to Door | 21,6 - 26,5 | 2,2 - 2,7 | 15,9 - 19,5 |
| Door Check to Door | 3,9 - 5,9 | 0,4 - 0,6 | 2,9 - 4,3 | |
| Door Striker to Body | 19,6 - 29,4 | 2,0 - 3,0 | 14,5 - 21,7 | |
| Door Glass Mounting Bolt | 7,8 - 11,8 | 0,8 - 1,2 | 5,8 - 8,7 | |
| Outside Handle Base Mounting Bolt | 7,8 - 11,8 | 0,8 - 1,2 | 5,8 - 8,7 | |
| Door Profile Mounting Bolts and Nuts | 3,9 - 5,9 | 0,4 - 0,6 | 2,9 - 4,3 | |
| Door Latch Mounting Bolts | 7,8 - 10,8 | 0,8 - 1,1 | 5,8–8,0 | |
| Door Module Mounting Bolts | 8,8 - 13,7 | 0,9 - 1,4 | 6,5 - 10,1 | |
| Door Striker Mounting Bolts | 16,7 - 21,6 | 1,7 - 2,2 | 12,3 - 15,9 | |
| Rear Gate | Rear Door Hinge to Body | 21,6 - 26,5 | 2,2 - 2,7 | 15,9 - 19,5 |
| Luggage door hinge to body | 21,6 - 26,5 | 2,2 - 2,7 | 15,9 - 19,5 | |
| Rear Door Lock Mounting Bolts | 10,8 - 11,8 | 1,1 - 1,2 | 8,0 - 8,7 | |
| Rear Door Striker Mounting Bolts | 21,6 - 26,5 | 2,2 - 2,7 | 15,9 - 19,5 | |
| Hood | Hood Hinge to Body | 21,6 - 26,5 | 2,2 - 2,7 | 15,9 - 19,5 |
| Hood Hinge to Hood | 21,6 - 26,5 | 2,2 - 2,7 | 15,9 - 19,5 | |
| Hood Latch to Body | 7,8 - 11,8 | 0,8 - 1,2 | 5,8 - 8,7 | |
| Seat | Front Seat Mounting Bolts | 34,3 - 53,9 | 3,5 - 5,5 | 25,3 - 39,8 |
| Front Seat Frame Mounting Bolts | 44,1 - 53,9 | 4,5 - 5,5 | 32,5 - 39,8 | |
| Front Seat Cushion Guide Bolts | 44,1 - 53,9 | 4,5 - 5,5 | 32,5 - 39,8 | |
| Rear Seat Mounting Bolts | 16,7 - 25,5 | 1,7 - 2,6 | 12,3 - 18,8 | |
| Rear Seat Lock Bolts | 19,6 - 29,4 | 2,0 - 3,0 | 14,5 - 21,7 | |
| Rear Seat Frame Mounting Bolts | 44,1 - 53,9 | 4,5 - 5,5 | 32,5 - 39,8 | |
| Seat belt | Height Regulator Mounting Bolts | 39,2 - 53,9 | 4,0 - 5,5 | 28,9 - 39,8 |
| Front Seat Belt Upper Anchor Mounting Bolt | 39,2 - 53,9 | 4,0 - 5,5 | 28,9 - 39,8 | |
| Front Seat Belt Pretensioner Mounting Bolt [Upper] | 7,8 - 11,8 | 0,8 - 1,2 | 9,8 - 8,7 | |
| Front Seat Belt Pretensioner Mounting Bolt [Lower] | 39,2 - 53,9 | 4,0 - 5,5 | 28,9 - 39,8 | |
| Rear Seat Belt Lower Anchor Mounting Bolts | 39,2 - 53,9 | 4,0 - 5,5 | 28,9 - 39,8 | |
| Rear Seat Belt Pretensioner Mounting Bolt | 39,2 - 53,9 | 4,0 - 5,5 | 28,9 - 39,8 | |
| Rear Center Seat Belt Pretensioner Mounting Bolt [Lower] | 39,2 - 53,9 | 4,0 - 5,5 | 28,9 - 39,8 | |
| Rear Center Seat Belt Buckle Bracket Nut | 39,2 - 53,9 | 4,0 - 5,5 | 28,9 - 39,8 | |
| Seat Belt Buckle Mounting Bolt | 39,2 - 53,9 | 4,0 - 5,5 | 28,9 - 39,8 | |
| Outside Rear View Mirror | Outside Rear View Mirror Mounting Nuts | 6,9 - 10,8 | 0,7 - 1,1 | 5,1–8,0 |
| Wiper Arm | Wiper Arm Mounting Nuts | 22,6 - 26,5 | 2,3 - 2,7 | 16,6 - 19,5 |
| Rear spoiler | Rear Spoiler Mounting Nuts | 5,9 - 6,4 | 0,6 - 0,65 | 4,3 - 4,7 |
| Sunroof | Sunroof Mounting Nuts | 7,8 - 11,8 | 0,8 - 1,2 | 5,8 - 8,7 |
| Sunroof Mounting Bolts | 7,8 - 11,8 | 0,8 - 1,2 | 5,8 - 8,7 | |
Special Service Tools
Special Service Tools
| Tool (Number and Name) | Illustration | Use |
| 09880-4F000 Weld Nut Clip Installer |
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Weld Nut Clip Installation |
Troubleshooting
Troubleshooting
| Symptom | Suspected Area | Remedy |
| Water Leaks from Sunroof | Worn Roof Cover Seal | Replace |
| Excessive gap between the roof panel and the body, and incorrectly installed weatherstrip | Adjust | |
| Wind Noise Around Sunroof | Loose or deformed deflector, body gaps | Tighten, adjust or replace |
| Noise Heard When Opening/Closing Sunroof | Foreign material caught in the guide rail | Check the drive cable and guide rails for foreign material. |
| Loose guide rails and sunroof panel | Tighten | |
| Motor runs but sunroof does not move or moves partially | Foreign material caught in the guide rail | Adjust or replace |
| Motor pinion gear incorrectly engaged with drive cable | ||
| Reduced Sunroof Slip Force | ||
| Sliding resistance of the sunroof or interference of the sunroof with drive cables, seals, etc. has increased due to improper sunroof adjustment. | ||
| Motor clutch slipping noise when the sunroof is fully open or fully closed is normal. | Motor pinion gear incorrectly engaged with drive cable | Check the gear installation and tighten the motor. |
| Worn or damaged motor pinion gear bearing | Replace the motor assembly | |
| Worn or deformed drive cable | Replace | |
| Door glass does not move up or down | Incorrectly installed window glass | Adjust the position |
| Damaged or faulty regulator arm or regulator | Repair or replace | |
| Door does not open or close fully | Incorrectly installed door | Adjust the position |
| Faulty door lock assembly | Repair or replace | |
| Door hinge requires lubrication | Apply grease | |
| Hood does not open or close fully | Striker and latch are not properly aligned | Adjust |
| Incorrectly installed hood seal | Adjust | |
| Incorrect hood bumper height | Adjust | |
| Water leaks through the rear window from the windshield side | Defective seal | Apply sealant |
| Defective flange | Correct |
Test yourself
A quick Kia Picanto JA quiz: every answer comes with an explanation and a link to the manual page.
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