Engine Mechanical System

Intake Manifold

11steps
~66min
3/5difficulty
0102030405011.89N·mlb·ft
Tightening torque found on this page
Done 0 of 11

Components and Component Location

Components

1. Manifold Absolute Pressure Sensor (MAPS)
2. Intake Manifold
3. Electronic Throttle Control (ETC) Module Gasket
4. Intake Manifold Gasket
5. Positive Crankcase Ventilation (PCV) Hose
6. Vacuum Hose and Tube

Repair Procedures

Removal and Installation

  1. Disconnect the negative battery cable.
  2. Remove the air cleaner assembly. (Refer to Air Intake and Exhaust System - "Air Cleaner").
  3. Disconnect the wiring connectors and harness clips, and remove the connector brackets around the intake manifold.
  4. Disconnect the recirculation valve (RCV) tube (A).

    Tightening torque: 7.8–11.8 N·m

  5. Disconnect the positive crankcase ventilation (PCV) hose (A) and the vacuum hose (B).
  6. Disconnect the water return tube (A) from the intake manifold.

    Tightening torque: 19.6–26 N·m

  7. Loosen the electronic throttle control (ETC) module bolts. (Refer to Engine Control/Fuel System - Electronic Throttle Control (ETC) System)
  8. Remove the connector bracket (A).
  9. Remove the intake manifold support (A).

    Tightening torque: 18.6 – 24 N·m

  10. Remove the intake manifold (A).

    Tightening torque: 18.6 – 24 N·m

  11. Install in the reverse order of removal.

Test yourself

A quick Kia Picanto JA quiz: every answer comes with an explanation and a link to the manual page.