Specifications

Specifications

Description		Specifications		Limit
General
Type		In-line, DOHC		?
Number of cylinders		4		?
Bore		77 mm (3.0315 in.)		?
Hone		85.44 mm (3.3638 in.)		?
Total Displacement		1591 cc (97.09 cu in)		?
Compression ratio		9,5 : 1		?
Firing order		1-3-4-2		?
Valve Timing
Intake Valve	Opens	BTDC 8°/BTDC 42°		?
	Closes	ABDC 69°/ABDC 19°		?
Exhaust Valve	Opens	BBDC 40°/BBDC 0°		?
	Closes	BTDC 3°/BTDC 43°		?
Cylinder head cover
Gasket Surface Flatness		Total flatness less than 0.05 mm (0.0020 in) Less than 0.02 mm (0.0008 in) for a 100 mm (3.9370 in) X 100 mm (3.9370 in) section		?
Camshaft
Cam Lobe Height	Intake	44.15 mm (1.7382 in)		?
	exhaust	42.90 mm (1.6889 in.)		?
Journal Outer Diameter (Intake, Exhaust)		No.1: 36.464 ~ 36.48 mm No.2: 22.964 ~ 22.980 mm		?
Camshaft Cap Oil Clearance		0.027 ~ 0.058 mm (0.0011 ~ 0.0023 in.)		0.1 mm (0.0039 in.)
End of Playback		0.10 ~ 0.20 mm (0.0039 ~ 0.0079 in.)		?
Valve
Valve Length	Intake	93.15 mm (3.6673 in.)		?
	exhaust	92.60 mm (3.6457 in.)		?
Stem Outer Diameter	Intake	5.465 ~ 5.480 mm (0.2152 ~ 0.2157 in.)		?
	exhaust	5.458 ~ 5.470 mm (0.2149 ~ 0.2154 in.)		?
Face Angle		45,25° ~ 45,75°		?
Valve Head Margin Thickness	Intake	1.10 mm (0.0433 in)		0.8 mm (0.0315 in)
	exhaust	1.26 mm (0.0496 in.)		1.0 mm (0.0394 in.)
Valve Stem-to-Guide Clearance	Intake	0.020 ~ 0.047 mm (0.0008 ~ 0.0019 in.)		0.10 mm (0.0039 in.)
	exhaust	0.030 ~ 0.054 mm (0.0012 ~ 0.0021 in.)		0.15 mm (0.0059 in.)
Valve Guide
Length	Intake	40.3 ~ 40.7 mm (1.5866 ~ 1.6024 in.)		?
	exhaust	40.3 ~ 40.7 mm (1.5866 ~ 1.6024 in.)		?
Valve Spring
Free Length		45.1 mm (1.7756 in.)		?
Out-of-Square		Less than 1.5°		?
Cylinder block
Cylinder Bore Diameter		77.00 ~ 77.03 mm (3.0315 ~ 3.0327 in.)		?
Gasket Surface Flatness		Total flatness less than 0.05 mm (0.0020 in) Less than 0.02 mm (0.0008 in) for a 100 mm (3.9370 in) X 100 mm (3.9370 in) section		?
Piston
Piston Outer Diameter		76.97 ~ 77.00 mm (3.0303 ~ 3.0315 in.)		?
Piston-to-Cylinder Clearance		0.020 ~ 0.040 mm (0.0008 ~ 0.0016 in.)		?
Ring Groove Width	No. 1 Ring Groove	1.23 ~ 1.25 mm (0.0484 ~ 0.0492 in)		1.26 mm (0.0496 in.)
	No. 2 Ring Groove	1.53 ~ 1.55 mm (0.0602 ~ 0.0610 in.)		1.26 mm (0.0496 in.)
	Oil Ring Groove	2.01 ~ 2.03 mm (0.0791 ~ 0.0799 in)		2.05 mm (0.0807 in.)
Piston Ring
Backlash	No. 1 Ring	0.04 ~ 0.08 mm (0.0016 ~ 0.0031 in.)		0.1 mm (0.0039 in.)
	No. 2 Ring	0.04 ~ 0.08 mm (0.0016 ~ 0.0031 in.)		0.1 mm (0.0039 in.)
	Oil Ring	0.02 ~ 0.06 mm (0.0008 ~ 0.0024 in.)		0.2 mm (0.0079 in.)
End Gap	No. 1 Ring	0.14 ~ 0.28 mm (0.0055 ~ 0.0110 in.)		0.30 mm (0.0118 in.)
	No. 2 Ring	0.30 ~ 0.45 mm (0.0118 ~ 0.0177 in.)		0.50 mm (0.0197 in.)
	Oil Ring	0.20 ~ 0.40 mm (0.0079 ~ 0.0157 in.)		0.80 mm (0.0315 in.)
Piston pin
Piston Pin Outer Diameter		19.997 ~ 20.000 mm (0.7872 ~ 0.7874 in.)		?
Piston Pin Bore Inner Diameter		20.004 ~ 20.010 mm (0.7875 ~ 0.7877 in.)		?
Piston Pin Bore Clearance		0.004 ~ 0.013 mm (0.0001 ~ 0.0005 in.)		?
Connecting Rod Small End Bore Inner Diameter		20.005 ~ 20.016 mm (0.7875 ~ 0.7880 in.)		?
Connecting Rod
Connecting Rod Big End Inner Diameter		45.000 ~ 45.018 mm (1.7717 ~ 1.7724 in.)		?
Connecting Rod Bearing Oil Clearance		0.018 ~ 0.036 mm (0.0007 ~ 0.0014 in.)		0.060 mm (0.0024 in.)
Backlash		0.10 ~ 0.25 mm (0.0039 ~ 0.0098 in.)		0.35 m (0.0138 in.)
Crankshaft
Main Bearing Oil Clearance	№ 1, 2, 3, 4, 5	0.0006 ~ 0.024 mm (0.0002 ~ 0.0009 in.)		0.05 mm (0.0020 in.)
End of Playback		0.05 ~ 0.25 mm (0.0020 ~ 0.0098 in.)		0.3 mm (0.0118 in.)
Engine Oil
Oil Capacity	General	4.6 ~ 4.9 L (1.21 ~ 1.29 U.S. gal, 4.86 ~ 5.17 U.S. qt, 4.04 ~ 4.30 Imp. qt)		When replacing a short engine or engine assembly
	Oil Baffle	4.2 L (1.10 US gal, 4.43 US qt, 1.10 Imp qt)		?
	Drain and Refill	4.5 L (1.18 US gal, 4.75 US qt, 3.95 Imp qt)		Including oil filter
Oil Grade	Recommendation	ACEA A5 or higher / 5W-30		(ZIC LD 5W-30, KIXX G1 LL, QUARTZ HKS G-310, QUARTZ INEO MC3 5W-30, HELIX ULTRA AH-E 5W-30, HELIX ULTRA 5W-40, TITAN SUPERSYN LONG LIFE 5W-30/40)
	SAE Viscosity Grade	Recommended SAE Viscosity Index		?
Oil Pressure (at 1000 rpm)		100 kPa (1.0 kgf/cm², 14.5 psi) or more		Engine Oil Temperature in Oil Pan: 110±2 °C
Cooling System
Cooling Method		Forced circulation with cooling fan		?
Coolant Capacity		7.1 L (1.87 US gal, 7.50 US qt, 6.24 Imp qt)		?
Thermostat	Type	Wax Pellet Type		?
	Opening temperature	82 ± 1,5 °C		?
	Full Open Temperature	95°C (203°F)		?
Radiator Cap	Main Valve Opening Pressure	93.16 ~ 122.58 kPa (0.95 ~ 1.25 kgf/cm², 13.51 ~ 17.78 psi)		?
	Vacuum Valve Opening Pressure	MAX. 6.86 kPa (0.07 kgf/cm², 1.00 psi)		?
Engine coolant temperature sensor
Type		Thermistor type		?
Resistance	20°C (68°F)	2.45±0.14 kgf·m		?
	80°C (176°F)	0.3222 kgf·m		?

Tightening Torque

Item	N·m	kgf·m	lb-ft
Engine Mounting
Engine Mounting Bracket to Body Bolt	68,6 ~ 88,3	7,0 ~ 9,0	50,6 ~ 65,1
Engine Mount Support Bracket to Engine Mount Insulator Nut	88,3 ~ 107,9	9,0 ~ 11,0	65,1 ~ 79,6
Engine Mount Support Bracket to Engine Mount Bracket Bolt	88,3 ~ 107,9	9,0 ~ 11,0	65,1 ~ 79,6
Engine Mount Support Bracket to Engine Mount Bracket Nut	88,3 ~ 107,9	9,0 ~ 11,0	65,1 ~ 79,6
Transaxle Mounting Bracket to Body Bolt	68,6 ~ 88,3	7,0 ~ 9,0	50,6 ~ 65,1
Transaxle mounting insulator to transaxle mounting bracket support bolt	107,9 ~ 127,5	11,0 ~ 13,0	79,6 ~ 94,0
Steering Rod Bracket to Subframe Bolt	49,0 ~ 63,7	5,0 ~ 6,5	36,2 ~ 47,0
Strut insulator to strut mount bracket nut	107,9 ~ 127,5	11,0 ~ 13,0	79,6 ~ 94,0
SYNC System
Timing chain cover and oil pump cover bolt (M6x20)	9,8 ~ 11,8	1,0 ~ 1,2	7,2 ~ 8,7
Timing chain cover and oil pump cover bolt (M6x38)	9,8 ~ 11,8	1,0 ~ 1,2	7,2 ~ 8,7
Timing chain cover and oil pump assembly bolt (M6x70)	9,8 ~ 11,8	1,0 ~ 1,2	7,2 ~ 8,7
Timing chain cover and oil pump assembly bolt (M8x22)	18,6 ~ 23,5	1,9 ~ 2,4	13,7 ~ 17,4
Idler pulley bolt	42,2 ~ 53,9	4,3 ~ 5,5	31,1 ~ 39,8
Timing Chain Tensioner Arm Bolt	9,8 ~ 11,8	1,0 ~ 1,2	7,2 ~ 8,7
Timing Chain Guide Bolt	9,8 ~ 11,8	1,0 ~ 1,2	7,2 ~ 8,7
Crankshaft Pulley Bolt	[47,0 ~ 50,9] + [38°~ 42°]	[4,8 ~ 5,2] + [38°~ 42°]	[34,7 ~ 37,6] + [38°~ 42°]
Engine mount bracket bolt	29,4 ~ 41,1	3,0 ~ 4,2	21,6 ~ 30,3
Timing Chain Tensioner Bolt	9,8 ~ 11,8	1,0 ~ 1,2	7,2 ~ 8,7
Cylinder head cover
Cylinder Head Cover Bolt	[3,9~5,9] + [7,8~9,8]	[0,4~0,6] + [0,8~1,0]	[2,9~4,3] + [5,8~7,2]
Camshaft Bearing Cap Bolt (M6)	[5,9] + [11,8~13,7]	[0,6] + [1,2~1,4]	[4,3] + [8,7~10,1]
Camshaft bearing cap bolt (M8)	18,6 ~ 22,6	1,9 ~ 2,3	13,7 ~ 16,6
Cylinder head bolt	[29,4] + [90°] + [90°]	[3,0] + [90°] + [90°]	[21,7] + [90°] + [90°]
CVVT assembly bolt	63,7 ~ 73,5	6,5 ~ 7,5	47,0 ~ 54,2
OCV (Oil Control Valve) bolt	9,8 ~ 11,8	1,0 ~ 1,2	7,2 ~ 8,7
OCV (Oil Control Valve) exhaust valve adapter bolt	9,8 ~ 11,8	1,0 ~ 1,2	7,2 ~ 8,7
Cylinder block
Engine mount bracket bolt	29,4 ~ 41,2	3,0 ~ 4,2	21,7 ~ 30,4
Ladder frame bolt	18,6 ~ 23,5	1,9 ~ 2,4	13,7 ~ 17,4
Connecting rod cap bolt	[17,7~21,6] + [88~92°]	[1,8~2,2] + [88~92°]	[13,0~15,9] + [88~92°]
Main Bearing Cap Bolt	[17,7~21,6] + [88~92°]	[1,8~2,2] + [88~92°]	[13,0~15,9] + [88~92°]
Flywheel with external damper	71,6 ~ 75,5	7,3 ~ 7,7	52,8 ~ 55,7
Lubrication System
Oil Filter	11,8 ~ 15,7	1,2 ~ 1,6	8,7 ~ 11,6
Oil Pan Bolt	9,8 ~ 11,8	1,0 ~ 1,2	7,2 ~ 8,7
Oil Pan Drain Plug	34,3 ~ 44,1	3,5 ~ 4,5	25,3 ~ 32,5
Oil Filter Bolt	19,6 ~ 26,5	2,0 ~ 2,7	14,5 ~ 19,5
Oil pressure sensor	7,8 ~ 11,8	0,8 ~ 1,2	5,8 ~ 8,7
Oil level gauge assembly bolt	9,8 ~ 11,8	1,0 ~ 1,2	7,2 ~ 8,7
Cooling System
Water Pump Pulley Bolt	9,8 ~ 11,8	1,0 ~ 1,2	7,2 ~ 8,7
Water pump bolt	9,8 ~ 11,8	1,0 ~ 1,2	7,2 ~ 8,7
Water temperature control assembly bolt	9,8 ~ 11,8	1,0 ~ 1,2	7,2 ~ 8,7
Water inlet fitting nut	18,6 ~ 23,5	1,9~ 2,4	13,7 ~ 17,4
Water pipe bolt (M6)	9,8 ~ 11,8	1,0 ~ 1,2	7,2 ~ 8,7
Water pipe nut	9,8 ~ 11,8	1,0 ~ 1,2	7,2 ~ 8,7
Water pipe bolt (M8)

General Information

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