Engine
Radiator / cooling fan motor removal and installation
In this manual: Engine
6steps
~36min
2/5difficulty
Done 0 of 6
Removal




Installation
: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)
- Remove the inner under cowlings. Refer to “exterior parts removal and installation” in section 9d .
- Drain engine coolant. Refer to “cooling system inspection” in section 0b .
- Disconnect the reservoir tank inlet hose (1) and water air bleed hose (2).
- Remove the radiator reservoir tank (3).

- Disconnect the radiator inlet hose (4).
- Disconnect the cooling fan motor coupler (5).

- Remove the oil cooler (6) from the bracket.

- Remove the radiator assembly by removing the bolts.


- Remove the radiator outlet hose (7) and cooling fan motor (8) from the radiator.

Installation
Install the radiator in the reverse order of removal. Pay attention to the following points:
- install the radiator and oil cooler to their bracket. Refer to “radiator inspection and cleaning” .
- Apply thread lock to the reservoir tank bolt and tighten it securely.
: Thread lock cement 99000–32110 (thread lock cement super “1322” or equivalent)

- Connect the radiator hoses securely. Refer to “water hose routing diagram” .
- Pour engine coolant. Refer to “cooling system inspection” in section 0b .
- Bleed air from the cooling circuit. Refer to “cooling system inspection” in section 0b .
Test yourself
A quick Suzuki GSX-R 1000 quiz: every answer comes with an explanation and a link to the manual page.
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