Engine

Thermostat removal and installation

3steps
~18min
2/5difficulty
01020304050107N·mlb·ft
Tightening torque found on this page
Done 0 of 3
Removal
  1. Drain a small amount of engine coolant. Refer to “cooling system inspection” in section 0b .
  2. Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
  3. Remove the thermostat cover (1).
    Suzuki GSX-R. Removal

  1. Remove the thermostat (2).
Suzuki GSX-R. Removal

Installation

Install the thermostat in the reverse order of removal.

Pay attention to the following points:

  • install the thermostat.

Note air bleeder hole “a” of the thermostat faces upside.

Suzuki GSX-R. Installation

  • Tighten the thermostat cover bolts to the specified torque.
Tightening torque thermostat cover bolt (a): 10 N·m
Suzuki GSX-R. Installation

  • Pour engine coolant and bleed air from the cooling circuit. Refer to “cooling system inspection” in section 0b .

Test yourself

A quick Suzuki GSX-R 1000 quiz: every answer comes with an explanation and a link to the manual page.