Installation

1. INSTALL PS GEAR ASSEMBLY

Torque the 2 new gear assembly set bolts, nuts and washers.

Torque: 120 N·m

HINT: Slide the gear assembly to the right side, slide the gear assembly to the left side and position it.

2. INSTALL RH AND LH TIE ROD ENDS AND LOCK NUTS

(a) Screw the lock nut and tie rod end onto the rack end until the matchmarks are aligned.

(b) After adjusting toe-in, torque the nut ( SA-6 ).

Torque: 55 N·m

3. CONNECT TUBE CLAMP

Torque the bolt.

Torque: 18 N·m

4. CONNECT RETURN TUBE

Using SST, connect the tube.

SST 09023-38400

Torque: 50 N·m

HINT:

• Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
• This torque value is effective in case that SST is parallel to a torque wrench.

5. CONNECT PRESSURE FEED TUBE

Torque the union bolt with a new gasket.

HINT: Make sure the stopper of the pressure feed tube touches the PS gear assembly as shown in the illustration, then torque the bolt.

Torque: 42 N·m

6. CONNECT NO. 2 INTERMEDIATE SHAFT ASSEMBLY ( SR-24 )

7. INSTALL ENGINE OIL FILTER ASSEMBLY

(a) Install a new O-ring.

(b) Torque the 2 bolts and nut with the bracket.

Torque: 18 N·m

(c) Connect the 2 clips and hoses.

8. CONNECT RH AND LH TIE ROD ENDS ( SA-20 )

9. INSTALL NO. 2 ENGINE UNDER COVER

Tighten the 6 bolts.

10. INSTALL NO. 1 ENGINE UNDER COVER

Tighten the 7 bolts.

11. POSITION FRONT WHEELS FACING STRAIGHT AHEAD

HINT: Do it with the front of the vehicle jacked up.

12. CENTER SPIRAL CABLE ( SR-24 )

13. INSTALL STEERING WHEEL

(a) Align the matchmarks on the wheel and steering column main shaft. (b) Temporarily tighten the wheel set nut.

(c) Connect the connector.

14. BLEED POWER STEERING SYSTEM ( SR-4 )

15. CHECK STEERING WHEEL CENTER POINT

16. TORQUE STEERING WHEEL SET NUT

Torque: 50 N·m

17. INSTALL STEERING WHEEL PAD ( SR-24 )

18. CHECK FRONT WHEEL ALIGNMENT ( SA-6 )

19. PERFORM ZERO POINT CALIBRATION OF YAW RATE AND DECELERATION SENSORS ( DI-505 )