4- cylinder injection engine(1.4 1 direct inction. turbocharger)

Assembly overview - cylinder block, gearbox end

~1min read
0204060801006044N·mlb·ft
Tightening torque found on this page
Note

For assembly work, secure engine to engine and gearbox support → Chapter.

Assembly overview - cylinder block, gearbox end
1 - Bolt

Renew

60 N·m + 90°

2 - Flywheel

Removing and installing → Chapter

Fitting possible in one position only.

3 - Engine speed sender -G28-

Removing and installing → Chapter

4 - Bolt

Specified torque → Chapter

5 - Dowel pin

Qty. 2

6 - Intermediate plate

Do not damage or bend when assembling.

Installing → Fig..

7 - Bolt

Specified torque and tightening sequence → Fig.

8 - Sealing flange with sender wheel and oil seal

Renew sealing flange complete with oil seal and sender wheel only.

Removing and installing → Chapter


Sealing flange on gearbox side - specified torque and tightening sequence

  • Tighten bolts in stages as follows:
Assembly overview - cylinder block, gearbox end
Stage Bolts Specified torque
1 -1 … 6- Screw in to contact by hand
2 -1 … 6- in diagonal sequence and in stages; final torque 10 N·m

Install intermediate plate.

  • Attach intermediate plate to sealing flange -arrow at top- and push onto dowel sleeves -arrows at bottom-.
Assembly overview - cylinder block, gearbox end

Test yourself

A quick Volkswagen Golf quiz: every answer comes with an explanation and a link to the manual page.