Brake System
Description and Operation
In this manual: Brake System
6steps
~36min
2/5difficulty
Done 0 of 6
Description
This specification refers to the HCU (Hydraulic Control Unit) and the ECU (Electronic Control Unit) of the HECU (Hydraulic and Electronic Control Unit). This specification is intended for the wiring design and installation of the ABS ECU. This unit has the following functions.- Input of the signal from the wheel speed sensors attached to each wheel.
- Brake force control.
- Fail-safe function.
- Self-diagnosis function.
- Interface with external diagnostic tester.
- The length of the brake pipe from the master cylinder port to the HECU inlet port must be max. 1 m.
- The position must not be close to the engine block and not lower than the wheel.
- Overvoltage: When an overvoltage is detected (above 16.8 V), the ECU turns off the valve relay and disables the system. When the voltage returns to the operating range, the system returns to normal after the initialization phase.
- Undervoltage: When an undervoltage is detected (below 9.3 V), ABS control is inhibited and the warning lamp is turned on. When the voltage returns to the operating range, the warning lamp turns off and the ECU returns to normal operation.
[Supervision]

[General]

- ABS Warning Lamp: The active ABS warning lamp indicates the self-check and fault status of the ABS. The ABS warning lamp shall illuminate:
A. During the initialization phase after IGN ON (continuously for 3 seconds). B. In case of ABS operation failure during braking. C. In diagnostic mode. D. When the ECU connector is disconnected from the ECU. - EBD/Parking Brake Warning Lamp: The active EBD warning lamp indicates the self-check and fault status of the EBD. However, if the parking brake switch is on, the EBD warning lamp is always on regardless of the EBD status. The EBD warning lamp shall illuminate:
A. During the initialization phase after IGN ON (continuously for 3 seconds). B. When the parking brake switch is on or the brake fluid level is low. C. When the EBD function has failed. D. In diagnostic mode. E. When the ECU connector is disconnected from the ECU.
ABS Control
- Normal Braking without ABS
Inlet Valve (IV) Outlet Valve (OV) Return Pump Operation Open Close OFF


- IV: Inlet Valve
- OV: Outlet Valve
- RL: Rear Left Wheel
- FR: Front Right Wheel
- FL: Front Left Wheel
- RR: Rear Right Wheel
- RP: Return Pump
- Decrease Mode
Inlet Valve (IV) Outlet Valve (OV) Return Pump Operation Close Open ON (engine speed control)


- IV: Inlet Valve
- OV: Outlet Valve
- RL: Rear Left Wheel
- FR: Front Right Wheel
- FL: Front Left Wheel
- RR: Rear Right Wheel
- RP: Return Pump
- Hold Mode
Inlet Valve (IV) Outlet Valve (OV) Return Pump Operation Close Close ON (engine speed control)


- IV: Inlet Valve
- OV: Outlet Valve
- RL: Rear Left Wheel
- FR: Front Right Wheel
- FL: Front Left Wheel
- RR: Rear Right Wheel
- RP: Return Pump
- Increase Mode
Inlet Valve (IV) Outlet Valve (OV) Return Pump Operation Open Close ON (engine speed control)


- IV: Inlet Valve
- OV: Outlet Valve
- RL: Rear Left Wheel
- FR: Front Right Wheel
- FL: Front Left Wheel
- RR: Rear Right Wheel
- RP: Return Pump
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