Hyundai Kona Quiz
Engine Mechanical System

Intake Manifold Repair Procedures

In this manual: Engine Mechanical System
General Information — 17Engine Mechanical System — 85Engine Electrical System — 50Emission Control System — 26Engine Control System/Fuel System — 152DCT (Dual Clutch Transmission) System — 50Four-Wheel Drive (4WD) System — 21Propeller Shaft and Axle (2WD-FF) — 28Suspension System (without ECS) — 32Steering — 21Restraints — 38Brake System — 64Body (Interior and Exterior) — 205Body Electrical System — 1Heating, Ventilation, and Air Conditioning — 66
12steps
~72min
3/5difficulty
010203040506.95N·mlb·ft
Tightening torque found on this page
Done 0 of 12

Removal and Installation

  1. Remove the engine cover. (Refer to Engine and Transaxle Assembly - "Engine Cover")
  2. Disconnect the negative battery cable.
  3. Disconnect the engine wiring connector and the wiring harness clip, and disconnect the wiring from the intake manifold.
  4. Disconnect the water hose from the coolant reservoir (A).
  5. Disconnect the water pipe and the pipe mounting bracket (A).
  6. Remove the intercooler outlet hose and tube.
    1. Disconnect the intercooler outlet hose (A).
    2. Disconnect the boost pressure sensor (BPS) connector (B).
    3. Disconnect the RCV solenoid hose (C).
    4. Disconnect the RCV solenoid valve connector (D).

    Tightening torque: 4.9–6.9 N·m

  7. Disconnect the purge control solenoid valve (PCSV) (A).
  8. Remove the ETC module. (Refer to Engine Control/Fuel System - "ETC (Electronic Throttle Control)")
  9. Disconnect the positive crankcase ventilation (PCV) hose (A).
  10. Disconnect the vacuum hose (A).
  11. Remove the intake manifold (A) with the gasket.

    Tightening torque: 18.6 – 24 N·m

  12. Install in the reverse order of removal.

Test yourself

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