Clutch System

Ignition switch control

6steps
~36min
2/5difficulty
0102030405064N·mlb·ft
Tightening torque found on this page
Done 0 of 6

Specifications

Specifications

Item Specifications
Operating Voltage 12 V DC
Operating Force Initial position: 0.25 ± 0.15 N (0.025 ± 0.015 kgf, 0.056 ± 0.034 lbf)
Full position: 0.8 ± 0.2 N (0.08 ± 0.02 kgf, 0.579 ± 0.014 lbf·ft)
Operating Temperature -40°C ~ 80 °C

Description and Operation

Description

  • The ignition lock switch is installed on the clutch pedal.
  • The ignition lock switch operates when the clutch pedal is depressed.
  • If the clutch pedal is not depressed, the engine will not start.

Ignition Lock and Clutch Interlock Switch Operation

  • When the clutch pedal is depressed, (A) press the ignition lock switch in one place.

Repair Procedures

DEPOSIT

  1. Turn the ignition key to the OFF position and disconnect the negative (-) battery cable.
  2. Disconnect the ignition switch connector and clutch switch connector (A).
  3. Remove the ignition switch and clutch switch (A) after removing the bolts (B - 2 EA).

Inspection

COMPONENT INSPECTION

  1. Turn the ignition key to the OFF position and disconnect the negative (-) battery cable.
  2. Remove the clutch and ignition switch.
  3. Turn the switch lever in the direction of the arrow to check the operating point (A).

REMEDY

  1. Installation is performed as follows. ※ Installing the ignition lock and clutch switch (A): Insert the switch lever (A) into the clutch pedal pin (B), then retighten the switch mounting bolt (C). (B) Adjust the clutch switch so that power is supplied to terminals ② and ④. (C) Hold the clutch pedal in the switch ON/OFF positions. (D) With the pedal attached, turn the switch clockwise and counterclockwise to set it at the OFF to ON transition position. Then tighten the fixing bolt (C) to the specified torque. (E) After assembly, check again that the switch operates correctly. ※ Permissible OFF→ON stroke deviation must be within ±7 mm. OFF → ON position: 121.9 ± 7 mm (4.7992 ± 0.2756 in.) Tightening torque: 2.0 ~ 6 N·m

Test yourself

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