Clutch System

Clutch Switch

6steps
~36min
2/5difficulty
0102030405064N·mlb·ft
Tightening torque found on this page
Done 0 of 6

Specifications

Specifications

Item Specifications
Operating Voltage 12 V DC
Operating Force Initial position: 0.25 ± 0.15 N (0.025 ± 0.015 kgf, 0.056 ± 0.034 lbf)
Full position: 0.8 ± 0.2 N (0.08 ± 0.02 kgf, 0.579 ± 0.014 lbf·ft)
Operating Temperature -40°C ~ 80 °C

Description and Operation

Description

  • Clutch operation is determined by the clutch switch signal. This signal allows the ECM to handle instantaneous changes in load condition.
  • The clutch switch signal is used to determine the engaged gear together with vehicle speed and engine speed.

Ignition Lock and Clutch Interlock Switch Operation

  • When the clutch pedal is depressed, (A) the switch is located to press the clutch switch.

Repair Procedures

DEPOSIT

  1. Turn the ignition key to the OFF position and disconnect the negative (-) battery cable.
  2. Disconnect the ignition switch connector and clutch switch connector (A).
  3. Remove the ignition switch and clutch switch (A) after removing the bolts (B - 2 EA).

Inspection

COMPONENT INSPECTION

  1. Turn the ignition key to the OFF position and disconnect the negative (-) battery cable.
  2. Remove the clutch and ignition switch.
  3. Turn the switch lever in the direction of the arrow to check the operating point (A).

REMEDY

  1. Installation is performed as follows. ? Installation of the Ignition Switch and Clutch Switch (A) Insert the switch lever (A) onto the clutch pedal pin (B), then tighten the switch mounting bolt (A) again. (B) Adjust the clutch switch so that current is supplied to the terminals. (C) Attach the clutch pedal to the ON/OFF stroke of the ignition switch (F). (D) With the pedal attached, turn the switch clockwise and counterclockwise to set it to the ON-to-OFF transition position. Then tighten the fixing bolt (C) to the specified torque. (E) After assembly is complete, check again that the switch operates correctly. ? The ON > OFF stroke tolerance must be within ± 3 mm. ON > OFF position: 70 ± 3 mm (2.9528 ± 0.1181 in). Tightening torque: 2.0 ~ 6 N·m

Test yourself

A quick Hyundai Tucson quiz: every answer comes with an explanation and a link to the manual page.