Clutch System

Clutch Fork and Release Bearing

13steps
~78min
3/5difficulty
Done 0 of 13

Components and Component Location

COMPONENTS

1. Clutch Disc
2. Clutch Cover
3. Manual Transaxle
4. Flywheel
5. Release Bearing
6. Release Fork
7. Boots

Repair Procedures

DEPOSIT

  1. Remove the manual transaxle assembly. (See Manual Transaxle System - Manual Transaxle)
  2. Remove the release bearing (A).
  3. Pull the clip (A).
  4. Remove the release fork (A).
  5. Remove the bellows seal (A).

Inspection

  1. Check that the bellows seals are not damaged.
  2. Check that the release fork is not deformed.
  3. Check that the release bearing is not deformed.

REMEDY

  1. Install the bellows seal (A).
  2. Install the clip on the release fork.
  3. Apply grease to points A, B and C.
    LOCATION Quantity (g) Quantity
    B 0,3~0,5 Release Fork and Bearing
    B 0,5~1,0 Fulcrum and Release Fork
    AGAINST 0,4~0,8 Release Fork and Cylinder

  4. Install the release fork (B) and release bearing (A).
  5. Install the manual transmission. (Refer to Manual Transmission System - Manual Transmission.)

Test yourself

A quick Hyundai Tucson quiz: every answer comes with an explanation and a link to the manual page.