Clutch System

Clutch Release Fork and Clutch Release Bearing

13steps
~78min
3/5difficulty
Done 0 of 13

Components and Component Location

Components

[Gasoline 2.0]

1. Clutch Release Fork
2. Clutch Cover Assembly
3. Clutch Disc Assembly
4. Clutch Release Bearing

Repair Procedures

Removal

[Gasoline 2.0]

  1. Remove the manual transaxle assembly.

    G 2.0 MPI (Refer to Manual Transmission System - "Manual Transmission")

  2. Remove the clutch release bearing (A).

  3. Pull the clip (A).

  4. Remove the clutch release fork (A).

  5. Remove the boot (A).

Inspection

  1. Check the release fork for damage.

  2. Check the clutch release fork for deformation.

  3. Check the clutch release bearing for deformation.

Installation

[Gasoline 2.0]

  1. Install the boot (A).

  2. Install the clip on the clutch release fork.

  3. Apply grease (VC-650) to locations A, B and C.

    Location Quantity (g) Quantity
    A 0.3 - 0.5 g Release Bearing and Fork
    B 0.5 - 1.0 g Release Fork and Pivot Point
    C 0.4 - 0.8 g Release Cylinder and Fork

  4. Install the clutch release bearing (B) and clutch release fork (A) at the same time.

  5. Install the manual transaxle assembly.

    G 2.0 MPI (Refer to Manual Transmission System - "Manual Transmission")

Test yourself

A quick Kia Forte BD quiz: every answer comes with an explanation and a link to the manual page.