Engine Electrical System

~6min read
4special tools

Service Data

Service Data

Ignition System

Ignition Coil

Item Specification
Secondary coil [at 1000 rpm engine speed] Input voltage (V) 13,5
Delay time (ms) 3,94
Spark current (mA) Over 96
Spark duration (ms) Over 1.45
Pin 4

Spark Plug

Item Specification
Type SILZKR8E8G
Gap 0.7 - 0.8 mm
(0.028–0.31 in.)

Condenser

Item Specification
Capacitance (μF) 0.47 [1 kHz]
Insulation Resistance (MΩ) 1000 [500 V DC / 1 min]

Charging System

Generator

Item Specification
Rated Voltage 13.5 V, 130 A
Operating Speed 1000–18,000 rpm
Pin 3 (C, L, FR)
Pulley Type Alternator pulley
Voltage Regulator Built-in IC regulator type
Regulator set voltage (internal mode) 14.55 ± 0.3 V
Regulator set voltage (external mode) C terminal Frequency (Hz) 115 - 500
Voltage (V) High: 3.3–3.7
Low: 1.3–1.7
Signal Type PWM
FR terminal Frequency (Hz) 212 - 288
Current (mA) 2,7 - 7
Signal Type PWM

Battery

▷CMF60L - DIN

Item Specification
Capacity [20 hr / 5 hr] (Ah) 60/48
Cold Cranking Amps (A) 550 (SAE) / 440 (EN)
Reserve Capacity (min.) 92
Specific Gravity 1,27–1,29 [25 °C]
Voltage (V) 12

Battery Sensor

Item Specification
Rated Voltage (V) 12 - 14
Quiescent current (µA) Max. 175
Pin 2 (B+, LIN)

Starting System

Starter Motor

Item Specification
Rated Voltage 12 V, 0.9 kW
Number of Gear Teeth 11
Performance
[No Load, 11.5 V]
Amperes Max. 60 A
Speed Min. 5500 rpm

Tightening Torque

Tightening torque

Item N·m kgf·m lbf·ft
Ignition coil mounting bolt 9,8 - 11,8 1,0 - 1,2 7,2 - 8,7
Spark Plug 14,7 - 24,5 1,5 - 2,5 10,9 - 18,1
Alternator B terminal nut 9,8 - 11,8 1,0 - 1,2 7,2 - 8,7
Generator upper mounting bolt 23,5 - 26,4 2,4 - 2,7 17,3 - 19,5
Alternator lower mounting bolt 29,4 - 41,2 3,0 - 4,2 21,7 - 30,4
Alternator brace bracket mounting bolt 24,3 - 26,9 2,48 - 2,74 17,9 - 19,8
Battery (+) Terminal Clamp Tightening 7,8 - 9,8 0,8 - 1,0 5,2 - 8,7
Battery (-) Terminal Clamp Nut Tightening 3,9 - 5,9 0,4 - 0,6 2,9 - 4,3
Battery mounting bracket bolt 19,6 - 29,4 2,0 - 3,0 14,4 - 21,7
Battery Tray Mounting Bolt 19,6 - 29,4 2,0 - 3,0 14,4 - 21,7
Battery sensor cable mounting bolt (chassis ground) 10,8 - 13,7 1,1 - 1,4 8,0 - 10,1
Starter solenoid B terminal nut 9,8 - 11,8 1,0 - 1,2 7,2 - 8,7
Starter motor bolt 49,0 - 63,7 5,0 - 6,5 36,2 - 47,0

Special Service Tools

Special Service Tools

Tool Name/Number Illustration Description
Generator Pulley Removal Wrench
09373-27000
Used to remove/install the alternator pulley
SCC reflector
09964-C1100
SCC Radar Alignment Reflector
Calibration beam
09964-C1200
Laser for determining vehicle center.
Stand
09964-C1300
SCC reflector or vertical/horizontal laser support.

Test yourself

A quick Kia Forte BD quiz: every answer comes with an explanation and a link to the manual page.