Turn the ignition switch OFF and disconnect the negative (-) terminal of the 12 V auxiliary battery.
Raise the vehicle.
Remove the rear muffler hanger (A).
Remove the rear suspension damper (A).
Disconnect the quick-connect fittings of the vapor tube (A) and the vent hoses (B).
Separate the canister from the auxiliary canister by loosening the canister mounting bracket bolts (A).
Remove the canister bracket mounting bolts (B).
Remove the canister protective cover (C).
Remove the canister (A) by loosening the canister bracket bolts (B).
Remove the auxiliary canister (A) by unscrewing the nuts (B) and disconnecting the vent hoses (C).
Inspection
Visually inspect for the following. - Cracks or leaks in the canister - Poor connection, deformation, or damage to the vapor hose/tube.A: Canister - Atmosphere (NVLD module and fuel tank air filter) B: Canister - Intake Manifold (PCSV) C: Canister - Fuel Tank
Installation
Installation is the reverse of removal. Canister mounting bolt: 3.9 ~ 5.9 N·m Canister bracket mounting bolt: 8.8 ~ 13.7 N·m Canister auxiliary mounting bolt: 3.9 ~ 5.9 N·m
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Test yourself
A quick Kia Optima Hybrid Owner's Manual quiz: every answer comes with an explanation and a link to the manual page.